PROCEDURE
INSTALL TIE ROD END SUB-ASSEMBLY LH
| *a | Matchmark |
Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.
Tech Tips
After adjusting the toe-in, tighten the lock nut.
INSTALL TIE ROD END SUB-ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
INSTALL STEERING LINK ASSEMBLY
Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.
Note
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
Make sure to tighten the bolts starting from the left side of the vehicle.
INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Align the protrusion of the steering link assembly with the hole of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.
Tech Tips
Check that the No. 1 steering column hole cover sub-assembly is securely installed.
INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
CONNECT TIE ROD END SUB-ASSEMBLY LH
Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.
Note
Do not damage the ball joint dust cover.
Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
Install a new cotter pin.
CONNECT TIE ROD END SUB-ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
CONNECT FRONT STABILIZER LINK ASSEMBLY LH
CONNECT FRONT STABILIZER LINK ASSEMBLY RH
Tech Tips
Perform the same procedure as for the LH side.
CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
Engage the clip (B) to the vehicle body.
Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.
Note
Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
INSTALL COLUMN HOLE COVER SILENCER SHEET
INSTALL FRONT WHEELS
STABILIZE SUSPENSION
INSTALL NO. 2 ENGINE UNDER COVER
INSTALL REAR ENGINE UNDER COVER LH
INSTALL REAR ENGINE UNDER COVER RH
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
PERFORM INITIALIZATION
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