BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad from the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. A003OA2C01
      B006IR6 Nut
      B006IKP Clip

      Temporarily install the brake pedal support assembly with 2 new clips.

    3. Install the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Tighten the nuts in the order shown in the illustration.

    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque:
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

    5. Engage the clamp to install the wire harness to the brake pedal support assembly.

  3. INSTALL PUSH ROD PIN


    1. A003L9UC01
      B006IR6 Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. A003K61

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A003KOSC01
      B006IKP Front

      Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  7. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

    Tech Tips

    Use the same procedure as for LHD.

    Click here

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here