REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Note

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be stored. As there is no malfunction, clear the DTC.
While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.
After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.

Tech Tips

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

INSTALL REAR DISC
1. *a Matchmark
  
  Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.
  
  Note
  
  When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.
INSTALL REAR DISC BRAKE CYLINDER MOUNTING
1. Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
  
  Torque:
  
  107 N*m { 1091 kgf*cm, 79 ft.*lbf }
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
1. Lithium Soap Base Glycol Grease
  
  Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
  
  Tech Tips
  
  Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
INSTALL REAR DISC BRAKE PAD GUIDE PIN
1. Lithium Soap Base Glycol Grease
  
  Apply a light layer of lithium soap base glycol grease to the contact surface of the 2 rear disc brake pad guide pins.
2. Install a new rear disc brake cylinder slide bushing to each rear disc brake pad guide pin.
3. Lithium Soap Base Glycol Grease
  
  Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 rear disc brake pad guide pins.
4. Install the 2 rear disc brake pad guide pins to rear disc brake cylinder mounting.
5. Push the 2 rear disc brake pad guide pins into the 2 rear disc brake bushing dust boots to engage the pins to the boots.
INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
1. Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.
  
  Note
  
  Be sure to install each rear disc brake pad support plate in the correct position and direction.

INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT

Note

When replacing worn rear disc brake pads and rear disc brake anti-squeal shims must be replaced together with the rear disc brake pads.
Do not apply disc brake grease to the lining surface of the brake pad.
Install the rear disc brake anti-squeal shims in the correct positions and directions.

*a	Inner
*b	Outer
	Disc Brake Grease

Apply disc brake grease to the back plate of the rear disc brake pads.

*1	Rear Disc Brake Pad
*2	Rear No. 1 Disc Brake Anti-squeal Shim
*3	Rear No. 2 Disc Brake Anti-squeal Shim

Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

INSTALL REAR DISC BRAKE PAD KIT
1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
  
  Note
  
  There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
1. To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.
  
  SST
  
  09719-12010 ( 09719-01030 )
  Note
  
  Place the disc between the 2 brake pads and determine the piston return value.
  
  Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.
2. Hold the 2 rear disc brake pad guide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
  
  Torque:
  
  34.3 N*m { 350 kgf*cm, 25 ft.*lbf }
CONNECT REAR FLEXIBLE HOSE
1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
  
  Torque:
  
  33.3 N*m { 340 kgf*cm, 25 ft.*lbf }
  
  Note
  
  Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
1. *1 Rear Disc Brake Cylinder Assembly
  
  *a Clip
  
  Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
  
  Note
  
  Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.
2. Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
3. Install the No. 3 parking brake cable assembly to the rear trailing arm assembly with the nut.
  
  Torque:
  
  15.5 N*m { 158 kgf*cm, 11 ft.*lbf }
INSTALL PARKING BRAKE LEVER PROTECTOR

Click here
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
1. Connect the reservoir level switch connector.
2. Connect the cable to the negative (-) auxiliary battery terminal.
  
  Click here
3. Perform the following procedure if air bleeding is not necessary:
  1. Turn the power switch on (READY).
  2. Depress the brake pedal and release it.
  3. Clear the DTCs.
    
    Click here
BLEED BRAKE LINE

Click here
ADJUST PARKING BRAKE

Click here
INSTALL REAR WHEEL

Click here

*1	Rear Disc Brake Cylinder Assembly
*a	Clip