REAR BRAKE REASSEMBLY

PROCEDURE


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A003LK8C04
      B006IOI Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

    2. Install the piston seal to the rear disc brake cylinder.

      Note

      Securely install the piston seal to the groove of the rear disc brake cylinder.

  4. INSTALL CYLINDER BOOT


    1. A003KFQC02
      B006IOI Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston and a new cylinder boot.

    2. Install the cylinder boot to the rear disc brake piston as shown in the illustration.

      Note

      Do not install the cylinder boot after installing the piston into the disc brake cylinder.

  5. INSTALL REAR DISC BRAKE PISTON


    1. A003MFA

      Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the rear disc brake cylinder.

    2. A003MX5N04

      Using SST, install the rear disc brake piston by turning it clockwise as far as possible.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Securely install the cylinder boot to the groove of the rear disc brake piston.

      • Do not damage the rear disc brake piston or cylinder boot.

    3. A003OHFN03

      Using SST, slowly return the piston until the piston groove is positioned as shown in the illustration.

      Tech Tips

      When installing the rear disc brake cylinder assembly to the rear disc brake cylinder mounting, align the piston groove with the protrusion on the rear disc brake pad.

    4. A003M1KC02
      *1 Cylinder Boot

      Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder and rear disc brake piston.