BRAKE PEDAL STROKE SENSOR(for RHD) INSTALLATION

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note


    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


      1. A003NQRC02
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove
        *c Brake Pedal Stroke Sensor Assembly Lever Set Pin

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

      3. Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A003N4BC02
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove

        Install the brake pedal stroke sensor assembly to the brake pedal support assembly and temporarily tighten the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

  3. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY

    Tech Tips

    Use the same procedure as for the LHD.

    Click here

  4. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

    Tech Tips

    Use the same procedure as for the LHD.

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  5. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY

    Tech Tips

    Use the same procedure as for the LHD.

    Click here

  6. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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  7. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3 with the power switch off.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List / Stroke Sensor.


      Chassis > ABS/VSC/TRC > Data List
      Tester Display
      Stroke Sensor
    5. B006J54

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard Voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    7. Turn the GTS off and turn the power switch off.

    8. Disconnect the GTS from the DLC3.

  8. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

    Tech Tips

    Use the same procedure as for the LHD.

    Click here

  9. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  10. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  11. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  12. PERFORM INITIALIZATION AND CALIBRATION

    Perform linear solenoid valve offset learning, ABS holding solenoid valve learning, brake pedal stroke sensor assembly zero point calibration and system information memorization: Click here

  13. CHECK AND CLEAR DTC

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