SHIFT CONTROL ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL SHIFT CONTROL ACTUATOR ASSEMBLY


    1. Clean and degrease the bolt holes of the hybrid vehicle transaxle assembly.

    2. A003KK4C01
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the ends of 2 new shift control actuator bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Make sure to install the 2 shift control actuator bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

    3. A003LGH

      Using a 12 mm hexagon socket wrench, temporarily install the shift control actuator assembly to the hybrid vehicle transaxle assembly with the 2 shift control actuator bolts.

      Note

      Do not tap the shift control actuator assembly with a plastic hammer or similar tool when installing it.

      Tech Tips

      As the position of the shift control actuator assembly is detected automatically, initialization is not necessary after disconnecting and reconnecting the cable to the negative (-) auxiliary battery terminal.

    4. B006IUNC79
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the ends of a new shift control actuator bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Make sure to install the shift control actuator bolt immediately after applying adhesive to prevent foreign matter from attaching to it.

    5. A003OET

      Temporarily install the shift control actuator bolt.

    6. A003NOO

      Using a 12 mm hexagon socket wrench, tighten the 2 shift control actuator bolts.

      Torque:
      16.5 N*m  { 168 kgf*cm, 12 ft.*lbf }
    7. A003OET

      Tighten the shift control actuator bolt.

      Torque:
      16.5 N*m  { 168 kgf*cm, 12 ft.*lbf }
    8. A003P1PC01
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the ends of 2 new bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Make sure to install the 2 bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

    9. Install the 2 bolts to the 2 shift control actuator bolts.

      A003LHWC01
      *a Bolt Head Breaking Position - -

      Note

      Tighten the bolts until the bolt heads break off.

      Tech Tips

      Breaking Torque: 4.9 to 8.8 N*m (50 to 90 kgf*cm, 43 to 78 in.*lbf)

    10. Connect the shift control actuator assembly connector.

  2. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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