HYBRID / BATTERY CONTROL SERVICE DATA

Reserve Tank Cap (for Inverter)
Item Specified Condition
Standard Value (for Brand-new Cap) 94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 18 psi)
Minimum Standard Value (for Used Cap) 94 kPa (1.0 kgf/cm2, 13.6 psi)
Cable EV Charger Lock Assembly (for Type A)
Item Tester Connection Specified Condition
Cable EV Charger Lock Assembly

Battery positive (+) → 10 (CBMP)

Battery negative (-) → 6 (GND)

 Locks

Battery positive (+) → 3 (CBMN)

Battery negative (-) → 6 (GND)

 Unlocks
4 (CBSW) - 6 (GND)

Below 1 Ω

(Locks)

10 kΩ or higher

(Unlocks)
7(E) - 6(GND)

Below 1 Ω

(Auxiliary battery voltage not applied between terminals 10 (CBMP) - 6 (GND))
1(B) - 6(GND)

Below 1 Ω

(Auxiliary battery voltage applied between terminals 3 (CBMN) - 6 (GND))
Cable EV Charger Lock Assembly (for Type B)
Cable EV Charger Lock Assembly

Battery positive (+) → 10 (CBMP)

Battery negative (-) → 6 (GND)

 Locks

Battery positive (+) → 3 (CBMN)

Battery negative (-) → 6 (GND)

 Unlocks
4 (CBSW) - 6 (GND)

Below 1 Ω

(Locks)

10 kΩ or higher

(Unlocks)
7(E) - 6(GND)

Below 1 Ω

(Auxiliary battery voltage not applied between terminals 10 (CBMP) - 6 (GND))
1(B) - 6(GND)

Below 1 Ω

(Auxiliary battery voltage applied between terminals 3 (CBMN) - 6 (GND))
Electric Vehicle Charger Cable Assembly (for Type 1)
Electric Vehicle Charger Cable Assembly 3 (PISW) - 5 (GND)

Below 1 V

(Latch release button (PISW) pressed)

430 to 530 Ω

(Latch release button (PISW) pressed)
4 (CPLT) - 5 (GND)

Below 1 V

(Latch release button (PISW) not pressed)

11.4 to 12.6 V

(Power indicator illuminated)

11.4 to 12.6 V

(Error warning indicator not illuminated)

135 to 165 Ω

(Latch release button (PISW) not pressed)
1 - 1' Below 1 Ω
2 - 2' Below 1 Ω
3 - 3' Below 1 Ω
4 - 5 130 to 660 Ω
Electric Vehicle Charger Cable Assembly (for Type 2)
Electric Vehicle Charger Cable Assembly 4 (PISW) - 2 (GND) Below 1 V
5 (CPLT) - 2 (GND) Below 1 V

11.4 to 12.6 V

(Power indicator illuminated)

11.4 to 12.6 V

(Error warning indicator not illuminated)
4 (PISW) - 2 (GND) 646 to 714 Ω
Vehicle Side Infrastructure Side Specified Condition
3 (ACIC) 3 (ACIC) Below 0.3 Ω
1 (ACIH) 1 (ACIH) Below 0.3 Ω
2 (GND) 2 (GND) Below 0.3 Ω
5 (CPLT) 5 (CPLT) Below 0.3 Ω

4 (PISW) - 2 (GND)

(Vehicle Side)

 646 to 714 Ω

4 (PISW) - 2 (GND)

(Infrastructure Side)

 646 to 714 Ω
EV Charger Lid Indicator Assembly
EV Charger Lid Indicator Assembly 2 (CBO) - 4 (GND)

Below 50 Ω

(Charging connector lock/unlock switch pushed and held)

10 kΩ or higher

(Charging connector lock/unlock switch not pushed)

Battery positive (+) → 1 (PIL)

Battery negative (-) → 4 (GND)

 Illuminates
Indicator Light Assembly
Indicator Light Assembly

Battery positive (+) → 3 (INL1)

Battery negative (-) → 5 (LP)

 Illuminates

Battery positive (+) → 2 (INL2)

Battery negative (-) → 5 (LP)

 Illuminates

Battery positive (+) → 1 (INL3)

Battery negative (-) → 5 (LP)

 Illuminates
Relay
IGCT relay (IGCT) 3 - 5

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals 1 and 2)

Below 1 Ω

(Auxiliary battery voltage applied between terminals 1 and 2)
HV Battery Heater Relay
HV Battery Heater Relay t6-1 (HR0) - t6-3 (BH0)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t6-11 (BHR) and t6-8 (BHRG))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t6-11 (BHR) and t6-8 (BHRG))
t6-6 (HR1) - t6-4 (BH1)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t6-11 (BHR) and t6-8 (BHRG))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t6-11 (BHR) and t6-8 (BHRG))
No. 1 HV Battery Junction Block Assembly
SMRG i1-1 (-) - S2-1 (CEI)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t8-3 (SMRG) and t8-2 (GND))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t8-3 (SMRG) and t8-2 (GND))
t8-3 (SMRG) - t8-2 (GND) 20.6 to 40.8 Ω at -40 to 80°C (-40 to 176°F)
SMRP i1-1 (-) - S2-1 (CEI)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t7-3 (SMRP) and t7-2 (GND1))

28.5 to 31.5 Ω

(Auxiliary battery voltage applied between terminals t7-3 (SMRP) and t7-2 (GND1))
t7-3 (SMRP) - t7-2 (GND1) 140 to 290 Ω at -40 to 80°C (-40 to 176°F)
CHRP i1-1 (-) - U10-1 (DCHG)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t7-1 (CHRP) and t7-2 (GND1))

28.5 to 31.5 Ω

(Auxiliary battery voltage applied between terminals t7-1 (CHRP) and t7-2 (GND1))
t7-1 (CHRP) - t7-2 (GND1) 140 to 290 Ω at -40 to 80°C (-40 to 176°F)
CHRG i1-1 (-) - U10-1 (DCHG)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t8-1 (CHRG) and t8-2 (GND))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t8-1 (CHRG) and t8-2 (GND))
t8-1 (CHRG) - t8-2 (GND) 20.6 to 40.8 Ω at -40 to 80°C (-40 to 176°F)
No. 2 HV Battery Junction Block Assembly
SMRB j1-1 (+) - S3-1 (CBI)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t4-3 (SMRB) and t4-1 (GNDB))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t4-3 (SMRB) and t4-1 (GNDB))
t4-3 (SMRB) - t4-1 (GNDB) 20.6 to 40.8 Ω at -40 to 80°C (-40 to 176°F)
CHRB j1-1 (+) - U9-1 (DCHB)

10 kΩ or higher

(Auxiliary battery voltage not applied between terminals t4-2 (CHRB) and t4-1 (GNDB))

Below 1 Ω

(Auxiliary battery voltage applied between terminals t4-2 (CHRB) and t4-1 (GNDB))
t4-2 (CHRB) - t4-1 (GNDB) 20.6 to 40.8 Ω at -40 to 80°C (-40 to 176°F)
Pattern Select Switch Assembly (for LHD)
Pattern Select Switch Assembly (w/ EV Auto Switch) 3 (ECU) - 9 (E)

Below 50 Ω

(HV/EV mode switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(HV/EV mode switch (pattern select switch assembly) not pushed)
14 (DRV) - 9 (E)

Below 50 Ω

(Drive mode select switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(Drive mode select switch (pattern select switch assembly) not pushed)
10 (S) - 9 (E)

Below 50 Ω

(EV auto switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(EV auto switch (pattern select switch assembly) not pushed)

Battery positive (+) → 13 (ILL+)

Battery negative (-) → 2 (ILL-)

 Illuminates
Pattern Select Switch Assembly (w/ EV City Switch) 3 (ECU) - 9 (E)

Below 50 Ω

(HV/EV mode switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(HV/EV mode switch (pattern select switch assembly) not pushed)
14 (DRV) - 9 (E)

Below 50 Ω

(Drive mode select switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(Drive mode select switch (pattern select switch assembly) not pushed)
10 (S) - 9 (E)

Below 50 Ω

(EV City switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(EV City switch (pattern select switch assembly) not pushed)

Battery positive (+) → 13 (ILL+)

Battery negative (-) → 2 (ILL-)

 Illuminates
Pattern Select Switch Assembly (w/ Vehicle Approaching Speaker Switch) 10 (ECU) - 9 (E)

Below 50 Ω

(HV/EV mode switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(HV/EV mode switch (pattern select switch assembly) not pushed)
3 (DRV) - 9 (E)

Below 50 Ω

(Drive mode select switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(Drive mode select switch (pattern select switch assembly) not pushed)
6 (IG) - 14 (ECU MP4)

Below 50 Ω

(Vehicle approaching speaker switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(Vehicle approaching speaker switch (pattern select switch assembly) not pushed)

Battery positive (+) → 13 (ILL+)

Battery negative (-) → 2 (ILL-)

 Illuminates
Pattern Select Switch Assembly (for RHD)
Pattern Select Switch Assembly 14 (ECU) - 9 (E)

Below 50 Ω

(HV/EV mode switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(HV/EV mode switch (pattern select switch assembly) not pushed)
10 (DRV) - 9 (E)

Below 50 Ω

(Drive mode select switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(Drive mode select switch (pattern select switch assembly) not pushed)
3 (S) - 9 (E)

Below 50 Ω

(EV City switch (pattern select switch assembly) being pushed and held)

10 kΩ or higher

(EV City switch (pattern select switch assembly) not pushed)

Battery positive (+) → 13 (ILL+)

Battery negative (-) → 2 (ILL-)

 Illuminates
Timer Charging Switch (Fuel Control Switch)
Timer Charging Switch (Fuel Control Switch) 6 (SW+) - 3 (E)

Below 50 Ω

(Timer charging switch (fuel control switch) being pushed and held)

10 kΩ or higher

(Timer charging switch (fuel control switch) not pushed)

Battery positive (+) → 5 (ILL+)

Battery negative (-) → 4 (ILL-)

 Illuminates
Service Plug Grip
Service plug grip - Below 1 Ω
Hybrid Battery Terminal Block
Hybrid Battery Terminal Block - Below 1 Ω