FUEL TANK(w/ Canister Pump Module) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Adaptive high beam system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Gas leak from exhaust system is repaired Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

*1: When performing learning using the GTS.
Click here Click here

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

B006HW5

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. DRAIN FUEL

  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

    Click here

  4. REMOVE NO. 1 FLOOR UNDER COVER ASSEMBLY


    1. A003MBF

      Remove the 3 bolts.

    2. Disengage the clip to remove the No. 1 floor under cover assembly.

  5. REMOVE REAR FLOOR SIDE MEMBER COVER LH


    1. A003O0VN01

      Remove the 3 bolts and clip (A).

    2. Disengage the clip (B) to remove the rear floor side member cover LH.

  6. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. A003KL5

      Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.

  7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY


    1. A003M2F

      Disconnect the fuel tank vent hose sub-assembly from the fuel tank solenoid main valve assembly.

      Click here

  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A003MNS

      Disconnect the fuel tank to filler pipe hose from the fuel tank assembly.

      Click here

  9. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A003NR8

      Remove the 2 bolts and separate the No. 3 parking brake cable assembly.

  10. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A003LHU

      Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

      Click here

  11. REMOVE FUEL TANK ASSEMBLY

    CAUTION:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.


    1. A003KS6

      Support the fuel tank assembly using an engine lifter.

      Tech Tips

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. A003M6W

      Remove the 4 bolts.

    3. Lower the engine lifter to remove the fuel tank assembly.

      Note


      • Be careful not to drop the fuel tank assembly.

      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

  12. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A003MJL

      Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

  13. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY


    1. A003O1O

      Disengage the 2 clamps to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.

  14. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A003LYX

      Remove the 3 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.