CYLINDER HEAD DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple advanced parking guidance system*1
Pre-collision system
Adaptive high beam system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Replacement of inverter with converter assembly Resolver learning
  • DTCs are stored

  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

  • Shock or vibration during acceleration

Click here

Replacement of ECM Perform Vehicle Identification Number (VIN) registration (w/ Canister Pump Module) MIL comes on

Click here

Perform Vehicle Identification Number (VIN) or frame number registration (w/o Canister Pump Module)

Click here


    for SFI system (w/ Canister Pump Module)

  • Replacement of throttle body assembly

  • Replacement of cylinder head sub-assembly

  • Replacement of camshaft (for intake or exhaust camshaft)

  • Replacement of camshaft timing gear assembly

  • Replacement of fuel injector assembly

  • Replacement of spark plug

  • Replacement of ignition coil assembly

  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

  • Replacement of knock control sensor

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here


    for SFI system (w/o Canister Pump Module)

  • Replacement of throttle body assembly

  • Replacement of cylinder head sub-assembly

  • Replacement of camshaft (for intake or exhaust camshaft)

  • Replacement of camshaft timing gear assembly

  • Replacement of fuel injector assembly

  • Replacement of spark plug

  • Replacement of ignition coil assembly

  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

  • Replacement of knock control sensor

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)


  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration


  • Intelligent clearance sonar system

  • Simple advanced parking guidance system

Click here

Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

Initialize No. 1 headlight ECU sub-assembly LH
  • Automatic headlight beam level control system

  • Adaptive high beam system*2

Click here

Front wheel alignment adjustment
  1. Clear zero point calibration data.

  2. Perform yaw rate and acceleration sensor zero point calibration.


  • DTCs are stored

  • ABS warning light illuminates

  • Brake warning light/yellow (minor malfunction) illuminates

  • Slip indicator light illuminates

  • VSC disabled or malfunctions

Click here

Replacement of hybrid vehicle transaxle assembly
  • Resolver learning

  • Initialize resolver


  • DTCs are stored

  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less

  • Shock or vibration during acceleration

Click here

*1: When performing learning using the GTS.

Click here

*2: w/ Adaptive High Beam System

PROCEDURE


  1. REMOVE INTAKE VALVE


    1. A003LGTC02
      *a Wooden Block

      Using SST and wooden blocks, compress the inner compression spring and remove the 8 valve spring retainer locks.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021

      Tech Tips

      Arrange the removed parts in such a way that they can be reinstalled to their original locations.

    2. Remove the 8 valve spring retainers, 8 inner compression springs and 8 intake valves from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in such a way that they can be reinstalled to their original locations.

  2. REMOVE EXHAUST VALVE


    1. A003N1JC01
      *a Wooden Block

      Using SST and wooden blocks, compress the inner compression spring and remove the 8 valve spring retainer locks.

      SST
      09202-70020   ( 09202-01010, 09202-01020 )
      09202-00021

      Tech Tips

      Arrange the removed parts in such a way that they can be reinstalled to their original locations.

    2. Remove the 8 valve spring retainers, 8 inner compression springs and 8 exhaust valves from the cylinder head sub-assembly.

      Tech Tips

      Arrange the removed parts in such a way that they can be reinstalled to their original locations.

  3. REMOVE VALVE STEM OIL SEAL


    1. A003NGJ

      Using needle-nose pliers, remove the 16 valve stem oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. A003LTA

      Using compressed air and a Magnet Hand, remove the 16 valve spring seats from the cylinder head sub-assembly by blowing air onto them.

  5. REMOVE NO. 2 STRAIGHT SCREW PLUG

    Note

    If coolant leaks from the No. 2 straight screw plug or the No. 2 straight screw plug is corroded, replace it.


    1. A003JXU

      Using a 10 mm straight hexagon wrench, remove the 3 No. 2 straight screw plugs and 3 gaskets from the cylinder head sub-assembly.