HV BATTERY STACK INSTALLATION

PROCEDURE


  1. INSTALL NO. 5 HV SUPPLY STACK SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 5 HV supply stack sub-assembly with the 4 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  2. INSTALL NO. 4 HV SUPPLY STACK SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 4 HV supply stack sub-assembly with the 4 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  3. INSTALL NO. 3 HV SUPPLY STACK SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 3 HV supply stack sub-assembly with the 4 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  4. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 2 HV supply stack sub-assembly with the 4 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  5. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 1 HV supply stack sub-assembly with the 4 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  6. INSTALL NO. 1 HV BATTERY SHIELD REINFORCEMENT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the 4 No. 1 HV battery shield reinforcements to the HV battery with the 16 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  7. INSTALL NO. 7 HYBRID BATTERY INTAKE DUCT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Engage each claw to install the 5 No. 7 hybrid battery intake ducts.

    2. Engage the 2 claws of 2 hybrid battery thermistors (sensor portion) to connect the hybrid battery thermistor to the No. 7 hybrid battery intake duct.

  8. INSTALL NO. 1 HV BATTERY PROTECTOR

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 1 HV battery protector to the HV battery with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  9. INSTALL NO. 1 HYBRID BATTERY PACK WIRE

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 1 hybrid battery pack wire to the HV battery with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Engage the 6 clamps.

    3. Connect the 7 connectors.

    4. Connect the 2 connectors.

      Note

      Make sure that the connectors are connected securely.

  10. INSTALL NO. 1 HV BATTERY HOSE

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Engage 10 claws to install the No. 1 HV battery hose.

    2. Install the 10 clips.

  11. INSTALL NO. 4 HYBRID BATTERY INTAKE DUCT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the 5 No. 4 hybrid battery intake ducts to the HV battery with the 5 clips.

  12. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Engage the 2 claws to install the No. 1 hybrid battery exhaust duct to the HV battery.

  13. INSTALL NO. 2 BATTERY FRAME

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 2 battery frame with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  14. INSTALL NO. 1 BATTERY FRAME

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 1 battery frame with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  15. CONNECT WIRE HARNESS

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Engage the 4 clamps.

    2. Install the fuse box bracket with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    3. A003NE9N01

      Engage the clamp (A) to install the wire harness protector.

    4. Engage the 6 clamps (B).

    5. Close the wire harness protector.

    6. Install the service plug bracket with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    7. Install the nut.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    8. Engage the 3 clamps.

    9. Connect the connector.

      Note

      Make sure that the connector is connected securely.

    10. Engage the 6 clamps.

    11. Connect the connector.

    12. Engage the 3 clamps.

  16. INSTALL HV BATTERY HEATER RELAY

    Click here

  17. INSTALL HYBRID BATTERY TERMINAL BLOCK

    Click here

  18. INSTALL BATTERY ECU ASSEMBLY

    Click here

  19. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  20. PERFORM UTILITY

    Note


    • Perform "Battery Diagnosis" after replacing a malfunctioning HV supply stack sub-assembly.

      Click here

    • Perform "Battery Status Info Update" after replacing a malfunctioning HV supply stack sub-assembly.

      Click here