FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL HV BATTERY CHARGER WIRE (w/o Solar Charging System)

    CAUTION:

    Wear insulated gloves.


    1. B006IYEC02
      *a Green-colored Lock
      B006IEN Slide

      Engage the 3 clamps to install the HV battery charger wire.

    2. Connect the 2 electric vehicle charger assembly connectors and slide the green-colored lock as shown in the illustration to lock it securely.

      Note

      Make sure that the connectors are connected securely.

    3. B006IL1C02
      *a Green-colored Lock
      B006IEN Slide

      Engage the clamp.

    4. Connect the inlet AC charger cable connector and slide the green-colored lock as shown in the illustration to lock it securely.

      Note

      Make sure that the connector is connected securely.

    5. B006ILW

      Engage the 2 clamps to connect the HV battery charger wire.

    6. Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connector is connected securely.

    7. B006HVHC03
      *a Earth Terminal

      Engage the clamp.

    8. Install the nut (B).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    9. Install the nut (A) to connect the earth terminal.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. INSTALL HV BATTERY CHARGER WIRE (w/ Solar Charging System)

    CAUTION:

    Wear insulated gloves.


    1. B006IYEC02
      *a Green-colored Lock
      B006IEN Slide

      Engage the 3 clamps to install the HV battery charger wire.

    2. Connect the 2 electric vehicle charger assembly connectors and slide the green-colored lock as shown in the illustration to lock it securely.

      Note

      Make sure that the connectors are connected securely.

    3. B006I1SC02
      *a Green-colored Lock
      B006IFV Connect in this direction.

      Connect the 2 solar energy control unit connectors as shown in the illustration and check that the green-colored lock of each connector is securely locked.

      Note

      Make sure that the connectors are connected securely.

    4. B006HUJ

      Engage the 2 clamps.

    5. B006IL1C02
      *a Green-colored Lock
      B006IEN Slide

      Engage the clamp.

    6. Connect the inlet AC charger cable connector and slide the green-colored lock as shown in the illustration to lock it securely.

      Note

      Make sure that the connector is connected securely.

    7. B006ILW

      Engage the 2 clamps to connect the HV battery charger wire.

    8. Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connector is connected securely.

    9. B006HVHC03
      *a Earth Terminal

      Engage the clamp.

    10. Install the nut (B).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    11. Install the nut (A) to connect the earth terminal.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. INSTALL HV FLOOR UNDER WIRE

    CAUTION:

    Wear insulated gloves.


    1. B006J9WC04
      *A for LHD
      *B for RHD

      Engage the clamp (B) to install the HV floor under wire.

    2. Install a new clamp (A).

    3. B006HDJ

      Insert the HV floor under wire into the floor panel hole and engage the grommet.

    4. Install 3 new clamps in the order shown in the illustration.

      B006J88C01
      *a Front of Vehicle *b RH Side
    5. B006I29

      Install the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }
    6. B006HFU

      Engage the 4 clamps.

    7. B006J1L

      Engage the 2 claws to close the wire harness clamp.

    8. B006IEZC02
      *a Earth Terminal

      Install the nut to connect the earth terminal.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    9. Connect the 2 HV battery junction block assembly connectors.

      Note

      Make sure that the connectors are connected securely.

  4. CONNECT HV BATTERY CHARGER WIRE

    CAUTION:

    Wear insulated gloves.


    1. B006I7T

      Connect the HV battery junction block assembly connector.

      Note

      Make sure that the connector is connected securely.

  5. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Connect the No. 2 parking brake cable assembly with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  7. INSTALL FRONT FLOOR COVER RH

    Click here

  8. INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY

    Click here

  9. INSTALL NO. 1 HV BATTERY SHIELD PANEL

    Click here

  10. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

    Click here

  11. INSTALL REAR FLOOR FRONT BATTERY COVER BOARD

    Click here

  12. INSTALL REAR SEAT CONSOLE BOX ASSEMBLY

    Click here

  13. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

    Click here

  14. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  15. INSTALL TONNEAU COVER HOOK A (for RH Side with Toyota Safety Sense)

    Click here

  16. INSTALL NO. 1 TONNEAU COVER HOLDER CAP (for RH Side with Toyota Safety Sense)

    Click here

  17. INSTALL NO. 2 ROPE HOOK (for RH Side without Toyota Safety Sense)

    Click here

  18. INSTALL ROPE HOOK (for RH Side without Toyota Safety Sense)

    Click here

  19. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  20. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

    Click here

  21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  22. INSTALL REAR SEAT SIDE GARNISH RH

    Click here

  23. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH

    Click here

  24. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  25. INSTALL REAR SEATBACK ASSEMBLY LH

    Click here

  26. INSTALL REAR SEATBACK ASSEMBLY RH

    Click here

  27. INSTALL REAR SEATBACK HINGE COVER

    Click here

  28. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)

    Click here

  29. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)

    Click here

  30. INSTALL REAR DECK TRIM COVER

    Click here

  31. INSTALL DECK TRIM SERVICE HOLE COVER

    Click here

  32. INSTALL DECK FLOOR BOX LH

    Click here

  33. INSTALL DECK FLOOR BOX RH

    Click here

  34. INSTALL REAR NO. 4 FLOOR BOARD

    Click here

  35. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  36. INSTALL TONNEAU COVER ASSEMBLY

    Click here

  37. CONNECT HV FLOOR UNDER WIRE

    Click here

  38. CONNECT ENGINE WIRE (w/ Canister Pump Module)

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow any foreign matter or water to enter the inverter with converter assembly.


    1. A003LNM

      Connect the inverter with converter assembly connector and move the lock lever as shown in the illustration.

      Note


      • To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.

      • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.

      • Do not touch the waterproof seal or terminals of the connector.

  39. CONNECT ENGINE WIRE (w/o Canister Pump Module)

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow any foreign matter or water to enter the inverter with converter assembly.


    1. Engage the 2 clamps and connect the engine wire.

    2. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. A003MRT

      Connect the 2 inverter with converter assembly connectors and move each lock lever as shown in the illustration.

      Note


      • To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.

      • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.

      • Do not touch the waterproof seal or terminals of the connector.

  40. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Canister Pump Module)

    Click here

  41. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

    Click here

  42. INSTALL COWL BODY MOUNTING REINFORCEMENT LH

    Click here

  43. INSTALL WATER GUARD PLATE

    Click here

  44. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  45. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  46. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  47. INSTALL SERVICE PLUG GRIP

    Click here