FRAME WIRE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV floor under wire removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Adaptive high beam system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Front wheel alignment adjustment

  1. Clear zero point calibration data.

  2. Perform yaw rate and acceleration sensor zero point calibration.

  • DTCs are stored

  • ABS warning light illuminates

  • Brake warning light / yellow (minor malfunction) illuminates

  • Slip indicator light illuminates

  • VSC disabled or malfunctions

Click here

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

  • Intelligent clearance sonar system

  • Simple intelligent parking assist system

Click here

Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

Initialize No. 1 headlight ECU sub-assembly LH

  • Automatic headlight beam level control system

  • Adaptive high beam system*2

Click here

*1: When performing learning using the GTS.
Click here Click here
*2: w/ Adaptive High Beam System

CAUTION:


  • B006HTF

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • B006HUP

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  4. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  6. REMOVE WATER GUARD PLATE

    Click here

  7. REMOVE COWL BODY MOUNTING REINFORCEMENT LH

    Click here

  8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

    Click here

  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Canister Pump Module)

    Click here

  10. DISCONNECT ENGINE WIRE (w/o Canister Pump Module)

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow any foreign matter or water to enter the inverter with converter assembly.


    1. B006INJ

      Move each lock lever as shown in the illustration and disconnect the 2 inverter with converter assembly connectors.

      Note


      • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

      • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

      • Insulate the disconnected terminals with insulating tape.

      • Do not touch the waterproof seal or terminals of the connector.

    2. B006J3O

      Remove the bolt.

    3. Disengage the 2 clamps and disconnect the engine wire.

  11. DISCONNECT ENGINE WIRE (w/ Canister Pump Module)

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow any foreign matter or water to enter the inverter with converter assembly.


    1. B006H7T

      Move the lock lever as shown in the illustration and disconnect the inverter with converter assembly connector.

      Note


      • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

      • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

      • Insulate the disconnected terminals with insulating tape.

      • Do not touch the waterproof seal or terminals of the connector.

  12. REMOVE CONNECTOR COVER ASSEMBLY

    Click here

  13. CHECK TERMINAL VOLTAGE

    Click here

  14. TEMPORARILY INSTALL CONNECTOR COVER ASSEMBLY

    Click here

  15. DISCONNECT HV FLOOR UNDER WIRE

    Click here

  16. REMOVE TONNEAU COVER ASSEMBLY

    Click here

  17. REMOVE REAR NO. 3 FLOOR BOARD

    Click here

  18. REMOVE REAR NO. 4 FLOOR BOARD

    Click here

  19. REMOVE DECK FLOOR BOX LH

    Click here

  20. REMOVE DECK FLOOR BOX RH

    Click here

  21. REMOVE DECK TRIM SERVICE HOLE COVER

    Click here

  22. REMOVE REAR DECK TRIM COVER

    Click here

  23. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side)

    Click here

  24. REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side)

    Click here

  25. REMOVE REAR SEATBACK ASSEMBLY LH

    Click here

  26. REMOVE REAR SEATBACK HINGE COVER

    Click here

  27. REMOVE REAR SEATBACK ASSEMBLY RH

    Click here

  28. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  29. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY LH

    Click here

  30. REMOVE REAR SEAT SIDE GARNISH LH

    Click here

  31. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  32. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY RH

    Click here

  33. REMOVE REAR SEAT SIDE GARNISH RH

    Click here

  34. REMOVE ROPE HOOK (for RH Side without Toyota Safety Sense)

    Click here

  35. REMOVE NO. 2 ROPE HOOK (for RH Side without Toyota Safety Sense)

    Click here

  36. REMOVE NO. 1 TONNEAU COVER HOLDER CAP (for RH Side with Toyota Safety Sense)

    Click here

  37. REMOVE TONNEAU COVER HOOK A (for RH Side with Toyota Safety Sense)

    Click here

  38. REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  39. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

    Click here

  40. REMOVE REAR SEAT CONSOLE BOX ASSEMBLY

    Click here

  41. REMOVE REAR FLOOR FRONT BATTERY COVER BOARD

    Click here

  42. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

    Click here

  43. REMOVE NO. 1 HV BATTERY SHIELD PANEL

    Click here

  44. REMOVE NO. 1 FLOOR UNDER COVER ASSEMBLY

    Click here

  45. REMOVE FRONT FLOOR COVER RH

    Click here

  46. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  47. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. B006HI8

      Remove the 2 bolts and disconnect the No. 2 parking brake cable assembly.

  48. DISCONNECT HV BATTERY CHARGER WIRE

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector.


    1. B006I7T

      Disconnect the HV battery junction block assembly connector.

  49. REMOVE HV FLOOR UNDER WIRE

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector.


    1. B006IEZC02
      *a Earth Terminal

      Disconnect the 2 HV battery junction block assembly connectors.

    2. Remove the nut and disconnect the earth terminal.

    3. B006J1L

      Disengage the 2 claws and open the wire harness clamp.

    4. B006HFU

      Disengage the 4 clamps.

    5. B006I29

      Remove the 2 nuts.

    6. Remove the 3 clamps.

      B006H8R

      Note

      If the clamps are removed forcibly, the stud bolts may be damaged.

    7. B006HDJ

      Disengage the grommet and pull out the HV floor under wire from the floor panel hole.

    8. B006J9WC05
      *A for LHD
      *B for RHD

      Remove the clamp (A).

    9. Disengage the clamp (B) to remove the HV floor under wire.

  50. REMOVE HV BATTERY CHARGER WIRE (w/o Solar Charging System)

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate the disconnected connectors with insulating tape.


    1. B006HVHC02
      *a Earth Terminal

      Remove the nut (A) and disconnect the earth terminal.

    2. Remove the nut (B).

    3. Disengage the clamp.

    4. B006ILW

      Disconnect the HV battery junction block assembly connector.

    5. Disengage the 2 clamps to disconnect the HV battery charger wire.

    6. B006HUVC02
      *a Green-colored Lock
      B006IEN Slide

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the inlet AC charger cable connector.

    7. Disengage the clamp.

    8. B006IHOC03
      *a Green-colored Lock
      B006IEN Slide

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 2 electric vehicle charger assembly connectors.

    9. Disengage the 3 clamps to remove the HV battery charger wire.

  51. REMOVE HV BATTERY CHARGER WIRE (w/ Solar Charging System)

    CAUTION:

    Wear insulated gloves.

    Note

    Insulate the disconnected connectors with insulating tape.


    1. B006HVHC02
      *a Earth Terminal

      Remove the nut (A) and disconnect the earth terminal.

    2. Remove the nut (B).

    3. Disengage the clamp.

    4. B006ILW

      Disconnect the HV battery junction block assembly connector.

    5. Disengage the 2 clamps to disconnect the HV battery charger wire.

    6. B006HUVC02
      *a Green-colored Lock
      B006IEN Slide

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the inlet AC charger cable connector.

    7. Disengage the clamp.

    8. B006HUJ

      Disengage the 2 clamps.

    9. B006HZKC03
      *a Screwdriver Insertion Position
      B006IFV Release in this direction.

      Insert the screwdriver at the position shown in the illustration to release the green-colored lock of each connector and disconnect each solar energy control unit connector.

    10. B006IHOC03
      *a Green-colored Lock
      B006IEN Slide

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 2 electric vehicle charger assembly connectors.

    11. Disengage the 3 clamps to remove the HV battery charger wire.