ELECTRIC VEHICLE CHARGER ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during electric vehicle charger assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

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Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Adaptive high beam system
Parking assist monitor system

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Initialize back door lock Power door lock control system

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*1: When performing learning using the GTS.
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CAUTION:


  • B006HTF

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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  • B006HUP

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. REMOVE SERVICE PLUG GRIP

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  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  4. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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  6. REMOVE WATER GUARD PLATE

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  7. REMOVE COWL BODY MOUNTING REINFORCEMENT LH

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  8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

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  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Canister Pump Module)

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  10. DISCONNECT ENGINE WIRE (w/o Canister Pump Module)

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  11. DISCONNECT ENGINE WIRE (w/ Canister Pump Module)

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  12. REMOVE CONNECTOR COVER ASSEMBLY

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  13. CHECK TERMINAL VOLTAGE

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  14. INSTALL CONNECTOR COVER ASSEMBLY

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  15. CONNECT ENGINE WIRE (w/ Canister Pump Module)

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  16. CONNECT ENGINE WIRE (w/o Canister Pump Module)

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  17. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/o Canister Pump Module)

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  18. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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  19. INSTALL COWL BODY MOUNTING REINFORCEMENT LH

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  20. INSTALL WATER GUARD PLATE

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  21. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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  22. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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  23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  24. REMOVE REAR SEAT CONSOLE BOX ASSEMBLY

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  25. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY


    1. B006I2X

      Remove the 9 bolts and rear seat cushion leg sub-assembly.

  26. DISCONNECT HV BATTERY CHARGER WIRE

    CAUTION:

    Wear insulated gloves.


    1. B006HHTC01
      *a Green-colored Lock
      B006IEN Slide

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 2 electric vehicle charger assembly connectors.

    2. w/ Solar Charging System:


      1. B006J3G

        Disengage the 2 clamps.

  27. REMOVE EV CHARGER DUCT


    1. B006ION

      Remove the 2 clips and EV charger duct.

  28. REMOVE NO. 2 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY

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  29. REMOVE ELECTRIC VEHICLE CHARGER ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B006H8Y

      Disconnect the 3 connectors.

    2. Disengage the 2 clamps.

    3. B006IV7

      Remove the 4 bolts and electric vehicle charger assembly.

  30. REMOVE CHARGER COOLING BLOWER


    1. B006HM0

      Disengage the clamp.

    2. Remove the 2 bolts and charger cooling blower.