THERMOSTAT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during water inlet with thermostat sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

    for SFI system (w/ Canister Pump Module)

  • Replacement of throttle body assembly

  • Cleaning the deposits from the throttle body assembly

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

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    for SFI system (w/o Canister Pump Module)

  • Replacement of throttle body assembly

  • Cleaning the deposits from the throttle body assembly

Inspection After Repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  2. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  3. REMOVE INLET NO. 2 AIR CLEANER

    Click here

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  6. REMOVE AIR CLEANER BRACKET

    Click here

  7. REMOVE INLET NO. 1 AIR CLEANER

    Click here

  8. REMOVE ENGINE OIL LEVEL DIPSTICK


    1. Remove the engine oil level dipstick from the engine oil level dipstick guide.

  9. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A003K27

      Disengage the clamp to disconnect the engine wire from the engine oil level dipstick guide.

    2. Remove the bolt and engine oil level dipstick guide from the cylinder block sub-assembly and oil pan sub-assembly.

    3. Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.

  10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A003M5RC01
      *1 No. 2 Radiator Hose
      *2 No. 3 Water By-pass Hose

      Slide the 2 clips and disconnect the No. 2 radiator hose and No. 3 water by-pass hose from the water inlet with thermostat sub-assembly.

      Note


      • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 3 water by-pass hose.

      • Do not damage the water inlet with thermostat sub-assembly.

      Tech Tips

      When disconnecting the No. 3 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

    2. Type A:


      1. A003OAU

        Remove the 2 nuts, bolt and water inlet with thermostat sub-assembly.

      2. A003NX1

        Remove the gasket from the water inlet with thermostat sub-assembly.

    3. Type B:


      1. A003OJL

        Remove the 3 bolts and water inlet with thermostat sub-assembly.

      2. A003NX1

        Remove the gasket from the water inlet with thermostat sub-assembly.