FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY


    1. Temporarily install the front door outside moulding sub-assembly to the door flame with the rear end cover.

      A01MFH7

    2. Using an air riveter or hand riveter with a nose piece, install the front door outside moulding sub-assembly with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A01MIQXC23
        *a Riveter
        *b Mandrel
        *c Incorrect

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01MITLC21
        *a Riveter
        *b Incorrect

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01MJNYC19
        *a Riveter
        *b Incorrect

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING


    1. Clean the vehicle body surface.


      1. A01MIK5C05
        *a Heated Part
        *b Infrared Light

        Using an infrared light, heat any adhesive remaining on the door frame.

        Heating Temperature
        Item Temperature
        Door Frame 40 to 60°C (104 to 140°F)
        Front Door Window Frame Rear Moulding 20 to 30°C (68 to 86°F)

        CAUTION:


        • Do not touch the infrared light and heated parts.

        • Touching the infrared light may result in burns.

        • Touching heated parts for a long time may result in burns.

      2. Using a piece of cloth, rub the adhesive off the door frame.

      3. Using a non-residue solvent, clean the attachment surface.

    2. Peel back the backing paper from the double-sided tape before installing the front door window frame rear moulding.

    3. Engage the guide and clip to install a new front door window frame rear moulding as shown in the illustration.

      A01MIU3C03
      *a Double-sided Tape *b Caulking Sponge with Butyl Layer
      B006JFV Install in this Direction (1) B006JHL Install in this Direction (2)

      Note

      Apply 2 pieces of double-sided tape to the front door window frame rear moulding while pressing them into place.

  3. INSTALL FRONT DOOR WEATHERSTRIP

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  4. INSTALL FRONT DOOR CHECK ASSEMBLY

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  5. INSTALL DOOR FRAME GARNISH

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  6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

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  7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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  8. INITIALIZE POWER WINDOW CONTROL SYSTEM

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  9. INSPECT POWER WINDOW OPERATION

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