FRONT DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSTALL FRONT DOOR REAR OUTSIDE STRIPE

    Click here

  2. INSTALL FRONT DOOR OUTSIDE STRIPE

    Click here

  3. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  4. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING

    Click here

  5. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  6. INSTALL HOLE PLUG


    1. A01MJNI

      Install the 3 hole plugs.

  7. INSTALL FRONT DOOR PANEL CUSHION


    1. A01MGMP

      Engage the claw to install a new front door panel cushion.

  8. INSTALL FRONT DOOR WEATHERSTRIP


    1. Clean vehicle installation surface.

    2. A01MGRFC02
      B000ZUW Double-side Tape

      Engage the clips to install a new front door weatherstrip.

    3. Install the 2 clips.

    4. Remove the release paper.

    5. Press the double-side tape area of the front door weatherstrip.

  9. INSTALL NO. 2 FRONT DOOR WEATHERSTRIP


    1. A01MH7Y

      Engage the clips to install the No. 2 front door weatherstrip.

  10. INSTALL NO. 3 FRONT DOOR WEATHERSTRIP


    1. A01MIOY

      Install the No. 3 front door weatherstrip with the 4 clips.

  11. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    5. A01MGA6

      Install the front door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  12. INSTALL FRONT DOOR LOCK OPEN ROD


    1. A01MHMLC01
      *1 Snap

      Install the front door lock open rod to the front door outside handle frame sub-assembly.

    2. Rotate the snap as shown in the illustration to engage the snap to the front door lock open rod.

  13. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to sliding areas of the front door outside handle frame sub-assembly.

    2. A01MGI5C01
      *a Grommet
      *b Guide
      B006JFV Install in this Direction

      Engage the grommet and guides to install the front door outside handle frame sub-assembly as shown in the illustration.

    3. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    4. A01MFMIC01
      *a Clamp
      *b Guide

      Engage the guide and clamps to install the wire harness.

  14. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A01MH6OC01
      B006JFV Install in this Direction

      Engage the claws to install the front door rear outside handle pad.

  15. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A01MITMC01
      B006JFV Install in this Direction

      Engage the claws to install the front door front outside handle pad.

  16. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01MGYSC01
      B006JFV Install in this Direction

      Install the front door outside handle assembly as shown in the illustration.

    2. A01MGGR

      Connect the connector.

    3. A01MGFIC01
      B006JFV Install in this Direction

      Engage the claws to close the cover as shown in the illustration.

  17. INSTALL FRONT DOOR WITH MOTOR LOCK ASSEMBLY

    Click here

  18. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. A01MJQFC01
      B006JFV Install in this Direction

      Engage the claws to install the front door outside handle cover RH as shown in the illustration.

    2. Using T30 "TORX" socket wrench, install the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A01MJ64

      Install the hole plug.

  19. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. A01MI6G

      Engage the guides.

    2. Engage the claw to install the front door outside handle cover LH.

  20. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. Apply MP grease to the sliding areas of the front door lock cylinder assembly.

    2. A01MIC3C01
      B006JFV Install in this Direction

      Install the front door lock cylinder assembly as shown in the illustration.

      Tech Tips

      Check that the front door lock cylinder assembly are attached to the door correctly.

    3. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    4. A01MH1G

      Install the hole plug.

  21. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP


    1. A01MG58

      Install the front door fix window glass to the front door fix window weatherstrip.

  22. INSTALL FRONT DOOR FIX WINDOW GLASS


    1. A01MJVUC01
      B006JFV Install in this Direction

      Install the front door fix window glass as shown in the illustration.

  23. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. A01MG1Y

      Install the front door front lower frame sub-assembly with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Raise up the front door weatherstrip and then install the screw.

    3. Install the front door weatherstrip.

  24. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01MG5X

      Engage the guide to install the front door rear lower frame sub-assembly.

    2. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  25. INSTALL NO. 1 FRONT DOOR STIFFENER CUSHION


    1. A01MG9KC01
      B000ZUW Double-side Tape

      Clean vehicle installation surface.

    2. Remove the release paper.

    3. Install a new No. 1 front door stiffener cushion with the 2 bolts.

    4. Press the double-side tape area of the No. 1 front door stiffener cushion.

  26. INSTALL DOOR FRAME GARNISH


    1. A01MIJWC01
      B006JFV Install in this Direction (1)
      B006JHL Install in this Direction (2)

      Engage the guides to install the door frame garnish as shown in the illustration.

  27. INSTALL FRONT DOOR GLASS RUN


    1. A01MH9TC01
      B006JFV Install in this Direction

      Install the front door glass run as shown in the illustration.

  28. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. Apply MP grease to the sliding areas of the front door window regulator sub-assembly.

    2. A01MH3XC01
      *a Temporary Bolt

      Temporarily install the temporary bolt to the front door regulator sub-assembly.

    3. Temporarily install the front door window regulator sub-assembly.

    4. Tighten the temporary bolt and 5 bolts to install the front door window regulator sub-assembly.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Connect the connector.

  29. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. A01MFXUC01
      B006JFV Install in this Direction (1)
      B006JHL Install in this Direction (2)

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

      Note

      Be careful not to damage the front door glass sub-assembly.

    2. Install the front door glass sub-assembly LH with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  30. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. A01MG49C01
      *1 Butyl Tape
      *a Reference Point

      Apply new butyl tape to the front door panel.

    2. Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Install the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

  31. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  32. INSTALL OUTER MIRROR INSTALL HOLE COVER

    Click here

  33. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY

    Click here

  34. INSTALL DOOR SIDE AIR BAG SENSOR

    Click here

  35. INSTALL FRONT NO.1 SPEAKER ASSEMBLY

    Click here

  36. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP


    1. A01MFZNC01
      B006JFV Install in this Direction

      Install the front door glass inner weatherstrip as shown in the illustration.

  37. INSTALL FRONT DOOR WIRE


    1. A01MHGS

      Engage the clamps to install the front door wire to the front door trim board sub-assembly.

  38. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  39. INSTALL SEAT MEMORY SWITCH (for Driver Side)

    Click here

  40. INSTALL OUTER MIRROR SWITCH ASSEMBLY (for Driver Side)

    Click here

  41. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  42. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01MJ6WC01
      B006JFV Install in this Direction

      Engage the claws to install the front door inside handle sub-assembly to the front door trim board sub-assembly.

  43. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01MH4CC01
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Engage the guides to connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    2. A01MG5W

      Connect the connector.

    3. A01MH4QC01
      B006JFV Install in this Direction

      Engage the clamps to install the front door trim board sub-assembly as shown in the illustration.

    4. A01MH7KC01
      B006JFV Install in this Direction

      Engage the clips as shown in the illustration.

    5. A01MGH3

      Install the 3 screws.

  44. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  45. INSTALL NO. 1 FRONT DOOR STIFFENER CUSHION


    1. A01MIMI

      Install the No. 1 front door stiffener cushion.

  46. INSTALL FRONT DOOR ARMREST COVER


    1. A01MH5TC01
      B006JFV Install in this Direction

      Engage the guides and claw to install the front door armrest cover.

  47. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01MH1OC01
      B006JFV Install in this Direction

      Engage the claws to install the front door inside handle bezel plug.

  48. CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  49. INSTALL LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  50. INITIALIZE POWER WINDOW SYSTEM

    Click here

  51. INSPECT POWER WINDOW OPERATION

    Click here

  52. INSPECT SRS WARNING LIGHT

    Click here