HEATER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL ELECTRIC HEATER SUB-ASSEMBLY


    1. A01MH3Y

      Engage the clamp.

    2. Install the ground wire with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    3. A01MHKTN01

      Temporarily install the electric heater sub-assembly with the 2 bolts and 2 nuts.

    4. Tighten the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    5. Install the ground wire with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    6. A01MG6KC02
      *a View A
      *b Marking (yellow)
      *c Clip Installation Angle (90°)

      Align the marking (yellow) with the space between the ribs of the electric heater sub-assembly, connect the water hose sub-assembly and install the hose clips to the area shown in the illustration.

      Note

      Do not apply excessive force to water hose sub-assembly.

    7. A01MFNJC02
      *a View A
      *b Marking (white)
      *c Clip Installation Angle (90°)

      Align the marking (white) with the space between the ribs of the electric heater sub-assembly, connect the water hose sub-assembly and install the hose clips to the area shown in the illustration.

      Note

      Do not apply excessive force to water hose sub-assembly.

    8. A01MHAC

      Engage the clamps.

    9. Connect the FC water pump drain hose assembly and install the hose clips.

    10. Install the bolt.

    11. Remove the protective tape wrapped around connector, and as shown in the illustration, connect connector and lower the green lock to lock it securely.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Make sure that the connector is connected securely.

    12. Connect the FC cooling water valve inlet pipe and install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    13. Remove the 2 nuts to disconnect the water hose.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    14. A01MFQKN01

      Connect connector B.

    15. Remove the protective tape wrapped around connector A, and as shown in the illustration, connect connector A and lower the green lock to lock it securely.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Make sure that the connector is connected securely.

  2. INSTALL FC COOLING WATER TEMPERATURE CONTROL VALVE

    Click here

  3. INSTALL FC INVERTER INPUT JUNCTION ASSEMBLY

    Click here

  4. INSTALL INVERTER COVER

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  5. INSTALL FC STACK SERVICE PLUG GRIP

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  6. INSTALL SERVICE PLUG GRIP (for EV)

    Click here

  7. ADD FC STACK COOLANT

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  8. INSPECT FC STACK COOLANT LEAKS

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  9. INSTALL SUSPENSION MEMBER TO FRONT CROSSMEMBER BRACE SUB-ASSEMBLY

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  10. INSTALL FRONT FLOOR COVER RH

    Click here

  11. INSTALL FRONT FLOOR COVER LH

    Click here

  12. INSTALL NO. 2 MOTOR UNDER COVER

    Click here

  13. INSTALL FRONT BUMPER ABSORBER LOWER

    Click here