AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

    Click here

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01MGQI

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the cooler expansion valve.

      Compressor Oil
      ND-OIL 12 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. A01MFWZ

      Install the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    4. Engage the clamp.

    5. A01MK00

      Engage the claws to install the lower heater case.

    6. Install the 4 screws.

    7. A01MIDW

      Install the cooling unit packing.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01MJYU

      Temporary install the cooler expansion valve.

    2. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01MFLIC02
      B006JFV Remove in this Direction

      In the direction shown by the arrows in the illustration, install the heater radiator unit sub-assembly.

  5. INSTALL NO. 2 COOLER THERMISTOR

    Click here

  6. INSTALL QUICK HEATER ASSEMBLY

    Click here

  7. INSTALL NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01MG2GC01
      *a Reference Positions

      Using the reference points, install the No. 3 air conditioning radiator damper servo sub-assembly with the 3 screws.

  8. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01MHVZC01
      *a Reference Positions

      Using the reference points, install the No. 2 air conditioning radiator damper servo sub-assembly with the 3 screws.

  9. INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01MIDVC02
      *a Reference Positions

      Using the reference points, install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

  10. INSTALL DRAIN COOLER HOSE


    1. A01MI7N

      Align the drain for the drain cooler hose with the heater case lower positioning rib and attach the drain cooler hose.

  11. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A01MFHSC01
      B006JFV Remove in this Direction (1)
      B006JHL Remove in this Direction (2)

      As shown in the illustration, engage the guides and temporarily install the air conditioner amplifier assembly.

    2. Install the air conditioning amplifier assembly with the screw.

  12. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Engage the guides, install the air conditioning harness assembly.

      A01MFWG

    2. Connect the 4 connectors.

  13. INSTALL ASPIRATOR


    1. A01MHU7

      Engage the guide and clamps to install the aspirator.

  14. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY


    1. A01MHNK

      Engage the guides, install the air conditioning radiator assembly.

    2. Install the 3 screws.

    3. A01MJ9J

      Engage the guides to install the quick heater assembly harness.

    4. Connect the No. 1 blower damper servo sub-assembly connector.