REAR SEAT OUTER BELT ASSEMBLY DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:


  • Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.

  • Always wash your hands with water after completing the operation.

  • Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.

  • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.

  • Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed

  • The front seat outer belt assembly produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.

  • When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the vehicle.

Tech Tips

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat outer belt assembly (with a seat belt pretensioner), always deploy the seat belt pretensioner first in accordance with the procedure described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the Service Department of TOYOTA MOTOR SALES, U.S.A., INC.


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

PROCEDURE


  1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When Installed in Vehicle)

    Note


    • When disposing of a front seat outer belt assembly with a pretensioner, never deploy the pretensioner in the customer's vehicle.

    • Be sure to observe the following procedure when deploying a seat belt pretensioner.


    1. B006JI7N01

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      When deploying a seat belt pretensioner, always use the specified SST.


      1. B006JDQC01

        Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip to the auxiliary negative (-) battery terminal.

        CAUTION:

        Do not connect the yellow connector to the seat belt pretensioner.

      2. B006JECC01

        Press the SST activation switch and check that the LED of the SST activation switch illuminates.

        CAUTION:

        If the LED is illuminated when the activation switch is not being pressed, SST may be malfunctioning. Replace SST.

    2. Remove the rear seat side garnish LH.

    3. Disconnect the seat belt pretensioner connector.


      1. Check that the negative auxiliary battery terminal has been disconnected.

        CAUTION:

        Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

        B006JL1
      2. B006JL3C01
        *1 Locking Button
        *a Protective Tape

        Using a screwdriver with its tip wrapped in protective tape, pull out the locking button to release the lock and disconnect the pretensioner connector as shown in the illustration.

        CAUTION:


        • B006JHV

          Do not activate the pretensioner if the rear seat 3 point type outer belt assembly is loose.

        • If the pretensioner is activated when the rear seat 3 point type outer belt assembly is loose, the rear seat 3 point type outer belt assembly may move out of position and cause unexpected injuries.

        • B006JC5

          Do not activate the pretensioner if the front seat outer belt assembly is loose.

        • If the pretensioner is activated when the front seat outer belt assembly is loose, the front seat outer belt assembly may move out of position and cause unexpected injuries.

    4. Connect SST.


      1. B006JHI

        After connecting the following SST to each other, connect them to the seat belt pretensioner.

        SST
        09082-00700
        09082-00802   ( 09082-10801 )

        Note

        To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the pretensioner connector.

      2. B006JKWC01
        *a 10 m (32.8 ft.) or more

        Move SST at least 10 m (32.8 ft.) away from the front side window of the vehicle.

      3. Maintaining sufficient clearance for the SST wire harness in the front side window, close all doors and windows of the vehicle.

        Note

        Take care not to damage the SST wire harness.

        CAUTION:


        • B006JEH

          Do not open all doors or door windows when activating the pretensioner.

        • If the pretensioner is activated with all doors or door windows open, particulate matter or gas may be scattered, and could enter the eyes or be inhaled.

    5. Deploy the seat belt pretensioner.


      1. Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

      2. Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip to the negative (-) auxiliary battery terminal.

      3. Press the SST activation switch to deploy the seat belt pretensioner.

        Tech Tips

        The seat belt pretensioner will deploy at the same time the LED of SST illuminates.

        CAUTION:


        • Do not activate the pretensioner indoors, or on a rough road surface where safety cannot be assured. Also, do not activate the pretensioner in a residential area, etc.

          B006JDP

        • If the pretensioner is activated indoors or on a rough road surface where safety cannot be assured, unexpected injuries may result. Also, the loud noise of the pretensioner activating may disturb nearby residents.

        • B006JHO

          Do not activate the pretensioner when there is anyone inside the vehicle or near the vehicle.

        • Activating the pretensioner when someone is inside or near the vehicle could result in serious injury.

        Note

        Before activating the pretensioner, be sure to call out in a loud voice to warn other people in and around the work area.

    6. Dispose of the front seat outer belt assembly.


      1. Place the front seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

        CAUTION:


        • B006JM5

          Certain parts of a deployed rear seat 3 point type outer belt assembly may be as hot as several hundred degrees Celsius immediately after activation, so wait for at least 30 minutes after airbag activation before touching the rear seat 3 point type outer belt assembly.

        • Touching the rear seat 3 point type outer belt assembly without waiting for 30 minutes could result in burns.

        • B006JME

          Do not apply water to a deployed rear seat 3 point type outer belt assembly.

        • Applying water to an rear seat 3 point type outer belt assembly immediately after deployment could result in burns caused by steam.

        • B006JBW

          Do not handle a deployed rear seat 3 point type outer belt assembly without wearing dustproof protective glasses and gloves.

        • Touching a deployed rear seat 3 point type outer belt assembly without wearing dustproof protective glasses and gloves could result in burns from touching high temperature areas, and injuries due to powder entering the eyes.

        • B006JKZ

          Never dispose of a rear seat 3 point type outer belt assembly that has an undeployed airbag.

        • the rear seat 3 point type outer belt assembly If a the rear seat 3 point type outer belt assembly with an undeployed airbag is disposed of, it could deploy unexpectedly and cause serious injury.

        Note

        Make sure to wash your hands with water after performing the work.

  2. DISPOSE OF REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY (When Not Installed in Vehicle)


    1. Remove the rear seat 3 point type outer belt assembly.

    2. Wind the seat belt webbing with the retractor.

    3. B006JG5C01
      *a Cut
      *b 10 cm

      When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor, as shown in the illustration.

      Tech Tips

      The retractor resistance increases in correlation with how much the seat belt webbing is wound.

    4. B006JI7N01

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      When deploying a seat belt pretensioner, always use the specified SST.


      1. B006JDQC01
        *a 10 m (32.8 ft.) or more

        Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip to the negative (-) auxiliary battery terminal.

        CAUTION:

        Do not connect the yellow connector to the seat belt pretensioner.

      2. B006JECN01

        Press the SST activation switch and check that the LED of the SST activation switch illuminates.

        CAUTION:

        If the LED is illuminated when the activation switch is not being pressed, SST may be malfunctioning. Replace SST.

    5. Connect SST.


      1. B006JM6N01

        After connecting the following SST to each other, connect them to the seat belt pretensioner.

        SST
        09082-00700
        09082-00802   ( 09082-10801 )

        Note

        To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the pretensioner connector.

      2. B006JHFN01

        Place the front seat outer belt assembly on the ground and cover it with an unneeded tire and wheel assembly.

        Note


        • Position the front seat outer belt assembly as shown in the illustration.

        • The tire and wheel assembly may be damaged by the seat belt pretensioner deployment, so use an unneeded tire and wheel assembly.

      3. Move SST at least 10 m (32.8 ft.) away from the tire and wheel assembly.

        Note

        Take care not to damage the SST wire harness.

    6. B006JMLC03
      *a 10 m (32.8 ft.) or more

      Deploy the seat belt pretensioner.


      1. Check that no one is within a 10 m (32.8 ft.) radius of the tire and wheel assembly.

      2. Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip to the negative (-) auxiliary battery terminal.

      3. Press the SST activation switch to deploy the seat belt pretensioner.

        Tech Tips

        The seat belt pretensioner will deploy at the same time the LED of SST illuminates.

        CAUTION:


        • Do not activate the pretensioner indoors, or on a rough road surface where safety cannot be assured. Also, do not activate the pretensioner in a residential area, etc.

          B006JGO

        • If the pretensioner is activated indoors or on a rough road surface where safety cannot be assured, unexpected injuries may result. Also, the loud noise of the pretensioner activating may disturb nearby residents.

        • B006JKS

          Do not activate the pretensioner when there is anyone inside the vehicle or near the vehicle.

        • Activating the pretensioner when someone is inside or near the vehicle could result in serious injury.

        Note

        Before activating the pretensioner, be sure to call out in a loud voice to warn other people in and around the work area.

    7. Dispose of the front seat outer belt assembly.


      1. Place the front seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

        CAUTION:


        • B006JGR

          Certain parts of a deployed front seat outer belt assembly may be as hot as several hundred degrees Celsius immediately after activation, so wait for at least 30 minutes after airbag activation before touching the front seat outer belt assembly.

        • Touching the front seat outer belt assembly without waiting for 30 minutes could result in burns.

        • B006JDO

          Do not apply water to a deployed front seat outer belt assembly.

        • Applying water to an front seat outer belt assembly immediately after deployment could result in burns caused by steam.

        • B006JF8

          Do not handle a deployed front seat outer belt assembly without wearing dustproof protective glasses and gloves.

        • Touching a deployed front seat outer belt assembly without wearing dustproof protective glasses and gloves could result in burns from touching high temperature areas, and injuries due to powder entering the eyes.

        • B006JGW

          Never dispose of a front seat outer belt assembly that has an undeployed airbag.

        • If a front seat outer belt assembly with an undeployed airbag is disposed of, it could deploy unexpectedly and cause serious injury.

        Note

        Make sure to wash your hands with water after performing the work.