BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad to the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A01MGG4C02
      *a Bolt Width

      Engage the clamp to install the wire harness to the brake pedal support assembly.

    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt

      Torque:
      Type A
      13.7 N*m  { 140 kgf*cm, 10 ft.*lbf }
      Type B
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }
      Bolt Variation Bolt Width
      Type A 14 mm (0.551 in.)
      Type B 12 mm (0.472 in.)

  3. INSTALL PUSH ROD PIN


    1. A01MJ2QC02
      B006JEG Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the push rod pin.

    2. Set the push rod clevis in place, insert the push rod pin from inside the vehicle.

    3. Install a new clip.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

  5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  6. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.

    2. Connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.

    3. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  7. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet

  8. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  9. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

    Click here

  10. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  11. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  12. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  13. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here