FRONT SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION


    1. A01MIJ7C02
      B006JEG Front of the Vehicle

      Align a new front suspension member body mounting rear cushion as shown in the illustration and set it to the front suspension crossmember sub-assembly.

    2. A01MHU2C03
      *a Hold
      *b Turn

      Using SST, press the front suspension member body mounting rear cushion into the front suspension crossmember sub-assembly.

      SST
      09710-28031   ( 09711-02010, 09711-02030, 09711-02040, 94622-51200 )
      09950-60010   ( 09951-00600, 09951-00610 )

      Tech Tips

      Apply grease to the threads of SST.

  2. INSTALL FRONT UPPER BODY MOUNTING CUSHION


    1. A01MI15C02
      B006JEG Front of the Vehicle

      Align a new front upper body mounting cushion as shown in the illustration and set it to the front suspension crossmember sub-assembly.

    2. A01MI90C03
      *a Hold
      *b Turn

      Using SST, press the front upper body mounting cushion into the front suspension crossmember sub-assembly.

      SST
      09710-28031   ( 09711-02030, 09711-02040, 94622-51200 )
      09710-30021   ( 09710-03141 )
      09950-60010   ( 09951-00440, 09951-00600 )

      Tech Tips

      Apply grease to the threads of SST.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. A01MJ15C02
      B006JEG Front of the Vehicle

      Install the 2 front suspension member body mounting rear stoppers to the front suspension member rear brace LH and front suspension member rear brace RH.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Install the 2 front suspension member body mounting front stoppers to the front suspension crossmember sub-assembly.

  5. INSTALL REAR CAB MOUNTING CUSHION


    1. Install the 4 rear cab mounting cushions to the front suspension crossmember sub-assembly.

  6. INSTALL REAR CAB MOUNTING LOWER SPACER


    1. Install the rear cab mounting lower spacer to the front suspension crossmember sub-assembly.

  7. INSTALL STEERING LINK ASSEMBLY

    Click here

  8. INSTALL FRONT STABILIZER BAR

    Click here

  9. INSTALL FRONT SUSPENSION MEMBER BRACE

    Click here

  10. TEMPORARILY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  11. TEMPORARILY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  12. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      CAUTION:


      • A01MGJ2

        The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

      • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

      Note

      Use attachments to keep the front suspension crossmember sub-assembly level.

    2. Temporarily tighten the 2 bolts A while alternately inserting SST into the left and right side reference holes in the front suspension crossmember sub-assembly.

      A01MJY3C04
      *a Correct *b Incorrect
      B006JEG Front of the Vehicle - -
      SST
      09670-00020
      Torque:
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }

    3. Lower the engine lifter.

    4. Install the rear motor mounting insulator to the front suspension crossmember sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

      Note

      Temporarily tighten bolt B, and then fully tighten the 2 bolts and 2 nuts in the order of C, D, E, B.

  13. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH


    1. A01MGQQN01

      Install the front suspension member rear brace LH with the 2 bolts.

      Torque:
      Bolt A
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt B
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }

      Note

      Temporarily tighten bolt A, and then fully tighten the 2 bolts in the order of B, A.

  14. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  15. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY


    1. Install the front cross member sub-assembly with the 4 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

    2. Install the front cross member sub-assembly to the front motor mounting insulator with the 3 bolts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

  16. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH


    1. A01MG22N01

      Install the rear side rail reinforcement sub-assembly LH with the 4 bolts.

      Torque:
      Bolt A, D
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }
      Bolt B, C
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

      Note

      Temporarily tighten bolt A and B, and then fully tighten the 4 bolts in the order of C, B, D, A.

  17. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH


    1. A01MJLUN01

      Install the rear side rail reinforcement sub-assembly RH with the 4 bolts.

      Torque:
      Bolt A, D
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }
      Bolt B, C
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

      Note

      Temporarily tighten bolt A and B, and then fully tighten the 4 bolts in the order of C, B, D, A.

    2. Install the front fender splash shield sub-assembly RH with the clip.

  18. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  19. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  20. CONNECT TIE ROD END SUB-ASSEMBLY LH

    Click here

  21. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  22. CONNECT FRONT STABILIZER LINK ASSEMBLY LH


    1. Install the front stabilizer link assembly LH with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Note

      Do not damage the boot of the ball joint.

      Tech Tips

      If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

  23. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  24. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  25. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  26. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  27. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

  28. INSTALL FRONT WHEEL

    Click here

  29. STABILIZE SUSPENSION

    Click here

  30. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

    Click here

  31. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  32. INSTALL FRONT FLOOR COVER RH

    Click here

  33. INSTALL FRONT FLOOR COVER LH

    Click here

  34. INSTALL REAR MOTOR UNDER COVER LH


    1. Install the rear motor under cover LH to the vehicle with the 5 clips.

  35. INSTALL REAR MOTOR UNDER COVER RH


    1. Install the rear motor under cover RH to the vehicle with the 4 clips.

  36. INSTALL NO. 2 MOTOR UNDER COVER


    1. Install the No. 2 motor under cover to the vehicle with the 4 screws and 4 clips.

  37. INSTALL NO. 1 MOTOR UNDER COVER


    1. A01MHBWC03
      *1 Front Fender Splash Shield Sub-assembly LH

      Install the No. 1 motor under cover to the vehicle with the 3 bolts and 9 clips.

      Tech Tips

      Engage the clip A shown in the illustration to install the front fender splash shield sub-assembly over the No. 1 motor under cover.

  38. INSTALL FRONT BUMPER LOWER ABSORBER


    1. Install the front bumper lower absorber to the vehicle with the 8 bolts, 4 screws and 3 clips.

  39. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here

  40. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION

    Click here

  41. ADJUST LANE RECOGNITION CAMERA SENSOR

    Click here