RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL LOWER RADIATOR SUPPORT


    1. Install the 2 lower radiator supports to the FC radiator assembly.

  2. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions to the FC radiator assembly.

  3. INSTALL FC RADIATOR ASSEMBLY


    1. A01MITP

      Engage the 3 guides to install the fan with motor to the FC radiator assembly.

    2. Engage the clamp.

    3. Install the 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    4. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the radiator reservoir tank hose and FC radiator assembly immediately before performing the procedure.

    5. Connect the radiator reservoir tank hose to the FC radiator assembly.

      Tech Tips

      When connecting, if it is difficult to insert the radiator reservoir tank hose, coat it with new coolant (Toyota genuine FC stack coolant).

    6. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the No. 1 FC radiator outlet hose and FC radiator assembly immediately before performing the procedure.

    7. A01MI07C02
      *a View A
      *b Bottom of Vehicle
      *c FC Radiator Assembly Rib
      *d Hose Paint Mark (White)
      *e Claw should be within this range (45°)

      Install the No. 1 FC radiator outlet hose to the FC radiator assembly and slide the hose clip to secure it.

      Note

      Align the hose and the hose clip at the locations shown in the illustration and install them.

      Tech Tips

      When connecting, if it is difficult to insert the No. 1 FC radiator outlet hose, coat it with new coolant (Toyota genuine FC stack coolant).

    8. A01MJER

      Install the FC radiator assembly to the vehicle.

      Note

      During install, make sure not to damage the radiator assembly or FC radiator assembly.

    9. Using the 6 bolts, install the radiator support sub-assembly and No. 2 radiator support sub-assembly together with the radiator assembly and cooler condenser assembly, as a single unit, to the FC radiator assembly.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    10. Engage the clamp to connect the wire harness to the fan shroud.

    11. A01MH0V

      Connect the cooling fan with controller motor. (for No. 2 Fan Side)


      1. Connect the cooling fan with controller motor connector and lock them with the lever.

        Note


        • When connecting the cooling fan with controller motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan with controller motor connector.

        • Be sure to securely connect the cooling fan with controller motor connector.

    12. A01MFX3

      Connect the cooling fan with controller motor. (for Fan Side)


      1. Connect the cooling fan with controller motor connector and lock them with the lever.

        Note


        • When connecting the cooling fan with controller motor connector, make sure that dirt, water or other foreign matter does not contact the connecting parts of the cooling fan with controller motor connector.

        • Be sure to securely connect the cooling fan with controller motor connector.

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Engage the clamp to connect the hood lock control cable assembly.

    2. Engage the guide and connect the hood lock control cable assembly.

    3. Install the upper radiator support sub-assembly to the vehicle with the 5 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    4. Engage the 2 clamps to connect the hood courtesy switch connector (hood lock assembly).

    5. Connect the high pitched horn assembly connector.

    6. Connect the low pitched horn assembly connector.

    7. Connect the thermistor assembly connector.

  5. CONNECT FC SUB-RADIATOR INLET HOSE


    1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC sub-radiator inlet hose and FC radiator assembly immediately before performing the procedure.

    2. A01MFP6C02
      *a View A
      *b Top of Vehicle
      *c FC Radiator Assembly Rib
      *d Hose Paint Mark (White)
      *e Claw should be within this range (45°)

      Connect the FC sub-radiator inlet hose to the FC radiator assembly and slide the hose clip to secure it.

      Note

      Align the hose and the hose clip at the locations shown in the illustration and install them.

      Tech Tips

      When connecting, if it is difficult to insert the FC sub-radiator inlet hose, coat it with new coolant (Toyota genuine FC stack coolant).

  6. INSTALL NO. 1 FC RADIATOR OUTLET HOSE


    1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the No. 1 FC radiator outlet hose and FC radiator pipe immediately before performing the procedure.

    2. Connect the No. 1 FC radiator outlet hose to the FC radiator pipe and slide the hose clip to secure it.

      Tech Tips

      When connecting, if it is difficult to insert the No. 1 FC radiator outlet hose, coat it with new coolant (Toyota genuine FC stack coolant).

  7. CONNECT FC RADIATOR INLET HOSE


    1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC radiator inlet hose and FC radiator pipe immediately before performing the procedure.

    2. A01MJGKC02
      *a View A
      *b Top of Vehicle
      *c FC Radiator Assembly Rib
      *d Hose Paint Mark (Yellow)
      *e Claw should be within this range (45°)

      Connect the FC radiator inlet hose to the FC radiator pipe and slide the hose clip to secure it.

      Note

      Align the hose and the hose clip at the locations shown in the illustration and install them.

      Tech Tips

      When connecting, if it is difficult to insert the FC radiator inlet hose, coat it with new coolant (Toyota genuine FC stack coolant).

  8. INSTALL NO. 1 RADIATOR AIR GUIDE LH


    1. Engage the guide and install a new No. 1 radiator air guide LH to the vehicle.

    2. Engage the 2 claws.

  9. INSTALL NO. 1 RADIATOR AIR GUIDE RH


    1. Engage the guide and install a new No. 1 radiator air guide RH to the vehicle.

    2. Engage the 2 claws.

  10. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY

    Click here

  11. INSTALL AIR CLEANER HOSE ASSEMBLY

    Click here

  12. INSTALL NO. 1 MOTOR UNDER COVER

    Click here

  13. INSTALL AIR CLEANER INLET

    Click here

  14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

    Click here

  15. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    Click here

  16. INSTALL FRONT BUMPER ENERGY ABSORBER

    Click here

  17. INSTALL HEADLAMP ASSEMBLY LH

    Click here

  18. INSTALL HEADLAMP ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  19. CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  20. INSTALL LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  21. ADD COOLANT (FC STACK COOLANT)

    Click here

  22. INSPECT FOR COOLANT (FC STACK COOLANT) LEAK

    Click here

  23. INSTALL SUSPENSION MEMBER TO FRONT CROSSMEMBER BRACE SUB-ASSEMBLY

    Click here

  24. INSTALL FRONT FLOOR COVER RH

    Click here

  25. INSTALL FRONT FLOOR COVER LH

    Click here

  26. INSTALL NO. 2 MOTOR UNDER COVER

    Click here

  27. INSTALL FRONT BUMPER LOWER ABSORBER

    Click here