AIR COMPRESSOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the FC air compressor with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effects/Inoperative when not Performed Link
Front wheel alignment adjustment

  1. Clear zero point calibration data

  2. Perform yaw rate and acceleration sensor zero point calibration

 VSC malfunctioning

Click here

Adjust lane departure warning camera Lane departure alert system does not operate correctly

Click here

CAUTION:


  • B000ZMO

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

    Click here

  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.


  • A01MG74C01
    *a Heavy object exceeding the capacity of the engine lifter

    Because the weight of the FCV transaxle with FC air compressor assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.

  • If work is not performed according to the procedures described in the repair manual, there is a danger that the engine lifter could drop and components could fall down.


  • B006JFB

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

Note

When the vehicle is parked with the power switch off, if the FC control ECU judges that the FC stack temperature will go below 0°C (32°F), it activates the FC air compressor, hydrogen pump and FC cooling water pump for a maximum of 180 seconds and drains water from the FC stack assembly. When performing inspection or repairs with the power switch off (not on (IG) or on (READY)), disconnect the cable from the negative (-) auxiliary battery terminal before performing work.

PROCEDURE


  1. CAUTIONS FOR HIGH VOLTAGE SYSTEM COMPONENTS

    Click here

  2. CAUTIONS FOR COOLANT (FC STACK COOLANT)

    Click here

  3. CAUTIONS FOR INTAKE SYSTEM COMPONENTS

    Note


    • If the intake passages are contaminated with foreign matter such as metal fragments or resin fragments, the FC air compressor and FC stack could be damaged as a result.

    • When intake system components have been removed, protect the openings of the removed intake system components, and the components they were connected to, from foreign matter contamination by covering them with plastic bags.

    • Before installing intake system components, check that no foreign matter has entered through the openings.

    • When intake system components have been removed, if the rubber parts of connecting portions are stuck, or the wiring is damaged, etc., replace the affected components with new ones.

    • When connecting the hose of the intake system, do not use any lubricants such as grease or oil.

  4. REMOVE SERVICE PLUG GRIP (for EV)

    Click here

  5. REMOVE FC STACK SERVICE PLUG GRIP

    Click here

  6. REMOVE FRONT BUMPER LOWER ABSORBER

    Click here

  7. REMOVE NO. 3 RADIATOR AIR GUIDE

    Click here

  8. REMOVE NO. 1 MOTOR UNDER COVER

    Click here

  9. REMOVE NO. 2 MOTOR UNDER COVER

    Click here

  10. REMOVE REAR MOTOR UNDER COVER LH

    Click here

  11. REMOVE REAR MOTOR UNDER COVER RH

    Click here

  12. REMOVE FRONT FLOOR COVER LH

    Click here

  13. REMOVE FRONT FLOOR COVER RH

    Click here

  14. REMOVE SUSPENSION MEMBER TO FRONT CROSSMEMBER BRACE SUB-ASSEMBLY

    Click here

  15. DRAIN HYBRID TRANSAXLE FLUID

    Click here

  16. DRAIN COOLANT (for Inverter)

    Click here

  17. DRAIN COOLANT (FC STACK COOLANT)

    Click here

  18. REMOVE WINDSHIELD WIPER MOTOR AND LINK

    Click here

  19. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  20. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  21. REMOVE WATER GUARD PLATE LH (for LHD)

    Click here

  22. REMOVE WATER GUARD PLATE RH (for RHD)

    Click here

  23. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for LHD)

    Click here

  24. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

    Click here

  25. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  26. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  27. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  28. REMOVE AIR CLEANER INLET


    1. A01MGPX

      Remove the bolt and clip to separate the air cleaner inlet from the hood lock support sub-assembly.

    2. Remove the air cleaner inlet from the air cleaner with element assembly.

      Note

      During removal, make sure not to damage the sponges at the inlet side and outlet side of the air cleaner inlet.

  29. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY


    1. A01MI45

      Loosen the hose clamp and disconnect the air cleaner hose assembly from the air cleaner with element assembly.

      Note

      Do not damage the port or hose inner surface during disconnection.

    2. A01MGGPC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the air cleaner hose assembly and air cleaner with element assembly with plastic bags.

    3. A01MFQT

      Disconnect the connector of the intake mass air flow meter sub-assembly.

    4. Disengage the clamp to separate the wire harness from the air cleaner with element assembly.

    5. A01MK1E

      Remove the 2 bolts to separate the air cleaner with element assembly from the hood lock support sub-assembly and inverter protector.

    6. Disengage the pin to remove the air cleaner with element assembly from the FC inverter input junction assembly.

  30. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A01MG4T

      Loosen the hose clamp and remove the air cleaner hose assembly from the FC air compressor with motor assembly.

      Note

      Do not damage the port or hose inner surface during disconnection.

    2. A01MGNWC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the air cleaner hose assembly and FC air compressor with motor assembly with plastic bags.

  31. REMOVE INVERTER COVER


    1. A0026GPC01
      B006JDZ Place Hands Here
      B006JFV Remove in this Direction

      Disengage the 4 grommets to remove the inverter cover from the inverter with converter assembly and inverter protector.

      Note

      To prevent damage to the inverter cover, lift it upward and disengage the grommets.

  32. REMOVE INVERTER TERMINAL COVER

    Click here

  33. CHECK TERMINAL VOLTAGE

    Click here

  34. TEMPORARILY TIGHTEN INVERTER TERMINAL COVER

    Click here

  35. DISCONNECT NO. 2 INVERTER DRAIN HOSE


    1. A01MGS9

      Slide the hose clip and disconnect the No. 2 inverter drain hose from the inverter reserve tank assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MFLMC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 inverter drain hose and inverter reserve tank assembly with plastic bags.

  36. DISCONNECT NO. 2 INVERTER COOLING HOSE


    1. A01MFX1

      Slide the hose clip and disconnect the No. 2 inverter cooling hose from the inverter reserve tank assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MI29C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 inverter cooling hose and inverter reserve tank assembly with plastic bags.

  37. REMOVE INVERTER RESERVE TANK ASSEMBLY


    1. A01MGI2

      Disengage the 3 clamps to separate the wire harness from the inverter reserve tank assembly.

    2. Remove the 2 bolts and nut to separate the inverter reserve tank assembly from the inverter with converter assembly and inverter protector.

    3. A01MFHK

      Slide the hose clip and disconnect the No. 1 inverter drain hose from the inverter reserve tank assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    4. A01MIM5C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 1 inverter drain hose and inverter reserve tank assembly with plastic bags.

  38. SEPARATE HEATER WATER INLET B HOSE


    1. A01MK2B

      Disengage the clamp to separate the heater water inlet B hose from the FC radiator inlet pipe.

  39. SEPARATE NO. 2 WATER HOSE SUB-ASSEMBLY


    1. A01MJZ5

      Disengage the clamp to separate the No. 2 water hose sub-assembly from the No. 1 FC cooling water valve outlet hose.

  40. DISCONNECT FC RADIATOR INLET HOSE


    1. A01MHTU

      Slide the hose clip and disconnect the FC radiator inlet hose from the FC radiator inlet pipe.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MIW7C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the FC radiator inlet hose and FC radiator inlet pipe with plastic bags.

  41. REMOVE FC RADIATOR INLET PIPE


    1. A01MGIU

      Remove the 2 bolts to separate the FC radiator inlet pipe from the center frame crossmember sub-assembly.

    2. Slide the hose clip and remove the No. 1 FC cooling water valve outlet hose from the FC cooling water temperature control valve.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MJ72C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 1 FC cooling water valve outlet hose and FC cooling water temperature control valve with plastic bags.

  42. REMOVE FC COOLING WATER TEMPERATURE CONTROL VALVE

    Click here

  43. DISCONNECT INTERCOOLER COOLING WATER OUTLET HOSE


    1. A01MHYR

      Slide the hose clip and disconnect the intercooler cooling water outlet hose from the FC cooling water valve inlet pipe.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MIX3C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the intercooler cooling water outlet hose and FC cooling water valve inlet pipe with plastic bags.

  44. DISCONNECT NO. 2 EV RADIATOR INLET HOSE


    1. A01MIBX

      Disengage the clamp to separate the No. 2 EV radiator inlet hose from the EV water pump outlet pipe.

    2. Slide the hose clip and disconnect the No. 2 EV radiator inlet hose from the EV radiator inlet pipe.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MGTXC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 EV radiator inlet hose and EV radiator inlet pipe with plastic bags.

  45. DISCONNECT FC WATER PUMP DRAIN HOSE ASSEMBLY


    1. A01MG08

      Remove the bolt to separate the FC water pump drain hose assembly from the FC inverter input junction assembly.

    2. Disengage the 3 clamps to separate the FC water pump drain hose assembly from the No. 2 FC cooling water pump cable bracket.

  46. REMOVE FC INVERTER INPUT JUNCTION COVER

    Click here

  47. DISCONNECT FRAME WIRE

    Click here

  48. REMOVE INVERTER TERMINAL COVER

    Click here

  49. REMOVE FC INVERTER INPUT JUNCTION ASSEMBLY

    Click here

  50. DISCONNECT MOTOR CABLE

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow foreign matter or water droplets to enter the inverter with converter assembly.


    1. A01MFKJ

      Using an insulated tool, remove the 5 bolts and disconnect the motor cable from the inverter with converter assembly.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly during disconnection.

      • Do not touch the connector rubber seal or terminals.

      • Insulate the disconnected terminals with insulating tape.

    2. A01MJDUC01
      *a Protective Tape

      To prevent contamination by foreign matter or water droplets, cover the opening of the inverter with converter assembly with protective tape.

    3. A01MK12

      Disengage the clamp to separate the motor cable from the motor cable bracket.

  51. DISCONNECT FC AIR COMPRESSOR CABLE

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow foreign matter or water droplets to enter the inverter with converter assembly.


    1. A01MJX5

      Using an insulated tool, remove the 5 bolts and disconnect the FC air compressor cable from the inverter with converter assembly.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly during disconnection.

      • Do not touch the connector rubber seal or terminals.

      • Insulate the disconnected terminals with insulating tape.

    2. A01MHJFC01
      *a Protective Tape

      To prevent contamination by foreign matter or water droplets, cover the opening of the inverter with converter assembly with protective tape.

    3. A01MGJK

      Disengage the clamp to separate the FC air compressor cable from the motor cable bracket.

  52. TEMPORARILY TIGHTEN INVERTER TERMINAL COVER

    Click here

  53. DISCONNECT FC COOLING WATER PUMP CABLE

    CAUTION:

    Wear insulated gloves.


    1. A01MHF4C01
      *1 Green-colored Lock

      As shown in the illustration, pull out the green-colored lock of the connector and disconnect the FC cooling water pump cable connector.

      Note


      • Do not touch the connector terminals.

      • Insulate the disconnected terminals with insulating tape.

    2. Disengage the 3 clamps to separate the FC cooling water pump cable.

  54. REMOVE UPPER NO. 1 RELAY BLOCK COVER

    Click here

  55. REMOVE NO. 1 RELAY BLOCK COVER


    1. A01MHCGC01
      *a Protective Tape
      B006JFV Remove in this Direction

      Using a thin-bladed screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 relay block cover from the motor compartment relay block.

  56. DISCONNECT MOTOR WIRE


    1. A01MHWH

      Disconnect the 4 connectors.

    2. Remove the 3 bolts to disconnect the motor wire.

    3. Disengage the 4 clamps to separate the motor wire.

  57. DISCONNECT FCV TRACTION MOTOR BOND CABLE ASSEMBLY


    1. A01MJUK

      Remove the bolt to disconnect the FCV traction motor bond cable assembly from the center frame crossmember sub-assembly.

  58. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  59. SECURE STEERING WHEEL

    Click here

  60. REMOVE COLUMN HOLE COVER SILENCER SHEET

    Click here

  61. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  62. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click here

  63. REMOVE FRONT DRIVE SHAFT ASSEMBLY

    Click here

  64. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

    Click here

  65. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

    Click here

  66. SEPARATE FC CONVERTER POWER OUTLET CABLE

    CAUTION:

    Wear insulated gloves.


    1. A01MJ7A

      Disengage the clamp to separate the FC converter power outlet cable from the rear motor mounting insulator.

  67. SEPARATE HYDROGEN PUMP INVERTER CABLE

    CAUTION:

    Wear insulated gloves.


    1. A01MGWR

      Disengage the 2 clamps to separate the hydrogen pump inverter cable from the rear motor mounting insulator.

  68. SEPARATE NO. 2 INVERTER COOLING OUTLET HOSE


    1. A01MH0N

      Disengage the clamp to separate the No. 2 inverter cooling outlet hose from the rear motor mounting insulator.

  69. SEPARATE NO. 2 FC COOLING WATER VALVE INLET HOSE


    1. A01MGIP

      Disengage the clamp to separate the No. 2 FC cooling water valve inlet hose from the rear motor mounting insulator.

  70. DISCONNECT NO. 2 EV WATER HOSE CONNECTOR

    Click here

  71. SEPARATE FC CONVERTER COOLING WATER OUTLET HOSE


    1. A01MFI7

      Disengage the clamp to separate the FC converter cooling water outlet hose from the vehicle body.

  72. DISCONNECT NO. 2 FC AIR COMPRESSOR OUTLET HOSE


    1. A01MGDA

      Loosen the hose clamp and disconnect the No. 2 FC air compressor outlet hose from the No. 2 FC air compressor outlet pipe.

      Note

      Do not damage the port or hose inner surface during disconnection.

    2. A01MFUOC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 FC air compressor outlet hose and No. 2 FC air compressor outlet pipe with plastic bags.

  73. DISCONNECT NO. 2 FC COOLING BY-PASS HOSE


    1. A01MIBF

      Slide the hose clip and disconnect the No. 2 FC cooling by-pass hose from the FC cooling water pump inlet pipe.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MGMMC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 FC cooling by-pass hose and FC cooling water pump inlet pipe with plastic bags.

  74. DISCONNECT NO. 2 FC RADIATOR OUTLET HOSE


    1. A01MG9B

      Slide the hose clip and disconnect the No. 2 FC radiator outlet hose from the FC cooling water pump inlet pipe.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MG1EC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 FC radiator outlet hose and FC cooling water pump inlet pipe with plastic bags.

  75. DISCONNECT NO. 3 MOTOR COOLING HOSE

    Click here

  76. DISCONNECT NO. 1 MOTOR COOLING HOSE

    Click here

  77. SEPARATE COMPRESSOR WITH MOTOR ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A01MGPG

      Disconnect the connector.

    2. Disengage the clamp to separate the compressor cable from the wire harness clamp bracket.

    3. A01MIKB

      Remove the bolt and 2 nuts from the compressor with motor assembly.

    4. A01MGB0

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts to separate the compressor with motor assembly from the FC air compressor with motor assembly.

  78. REMOVE FCV TRANSAXLE WITH MOTOR ASSEMBLY


    1. A01MGPCC01
      B000ZUW Attachment Placement Positions

      Using a height adjustment attachment and a plate lift attachment, support the FC air compressor with motor assembly, FCV transaxle with motor assembly and front suspension crossmember sub-assembly with a engine lifter.

      Note


      • Using a height adjustment attachment, set the FC air compressor with motor assembly and the FCV transaxle with motor assembly so that they are horizontal and level.

      • For the front suspension crossmember sub-assembly, set the height adjustment attachment and plate lift attachment so that they are lightly contacting.

    2. A01MHK2

      Remove the nut to separate the motor mounting bracket LH from the motor mounting insulator LH.

    3. A01MHPA

      Remove the 7 bolts and the front crossmember sub-assembly from the front motor mounting insulator and vehicle body.

    4. A01MJCQ

      Remove the 6 bolts to separate the front suspension member rear brace LH, front suspension member rear brace RH and front suspension crossmember sub-assembly from the vehicle body.

    5. Operate the engine lifter to slowly remove the FC air compressor with motor assembly, FCV transaxle with motor assembly and front suspension crossmember sub-assembly from the vehicle body.

      Note

      Make sure that the FC air compressor with motor assembly, FCV transaxle with motor assembly and front suspension crossmember sub-assembly are clear of all wire harnesses and hoses.

  79. DISCONNECT MOTOR WIRE


    1. A01MIT9

      Disconnect the 4 connectors.

    2. Disengage the 5 clamps to separate the motor wire from the FC air compressor with motor assembly.

  80. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01MGKR

      Disengage the clamp to separate the FC air compressor revolution sensor wire from the wire harness clamp bracket.

    2. Remove the bolt and wire harness clamp bracket from the FC air compressor bracket.

  81. REMOVE FCV TRACTION MOTOR BOND CABLE ASSEMBLY


    1. A01MIEX

      Remove the 2 bolts and FCV traction motor bond cable assembly from the FC air compressor bracket and FCV transaxle with motor assembly.

  82. REMOVE FC WATER PUMP DRAIN HOSE ASSEMBLY


    1. A01MGYT

      Slide the hose clip and remove the FC water pump drain hose assembly from the FC cooling water pump assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MGS0C01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the FC water pump drain hose assembly and FC cooling water pump assembly with plastic bags.

  83. REMOVE INTERCOOLER COOLING WATER OUTLET HOSE


    1. A01MHES

      Disengage the 2 clamps to separate the intercooler cooling water outlet hose from the No. 3 FC air compressor outlet pipe bracket and FC cooling water pump inlet pipe.

    2. Slide the hose clip and remove the intercooler cooling water outlet hose from the FC air compressor with motor assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MIRVC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the intercooler cooling water outlet hose and air FC air compressor with motor assembly with plastic bags.

  84. DISCONNECT INTERCOOLER COOLING WATER INLET HOSE


    1. A01MI43

      Disengage the 2 clamps to separate the intercooler cooling water inlet hose from the No. 3 FC air compressor outlet pipe bracket and FC cooling water pump inlet pipe.

    2. Slide the hose clip and disconnect the intercooler cooling water inlet hose from the No. 1 FC cooling water pump outlet hose.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

      Tech Tips

      When removing the intercooler cooling water inlet hose, first remove the FC air compressor lower cover, and then remove the intercooler cooling water inlet hose.

      Click here

    3. A01MJ5CC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the intercooler cooling water inlet hose and No. 1 FC cooling water pump outlet hose with plastic bags.

  85. REMOVE NO. 1 FC COOLING WATER PUMP OUTLET HOSE


    1. A01MG6S

      Disengage the clamp to separate the No. 1 FC cooling water pump outlet hose from the FC stack cooling water outlet bracket.

    2. Slide the hose clip and remove the No. 1 FC cooling water pump outlet hose from the FC cooling water pump assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MJ3CC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 1 FC cooling water pump outlet hose and FC cooling water pump assembly with plastic bags.

  86. REMOVE NO. 2 EV RADIATOR INLET HOSE


    1. A01MFKI

      Slide the hose clip and remove the No. 2 EV radiator inlet hose from the FC air compressor with motor assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    2. A01MICEC03
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 2 EV radiator inlet hose and FC air compressor with motor assembly with plastic bags.

  87. REMOVE FC CONVERTER COOLING WATER OUTLET HOSE


    1. A01MG6X

      Disengage the clamp to separate the FC converter cooling water outlet hose from the No. 3 FC air compressor outlet pipe bracket.

    2. Slide the hose clip and remove the FC converter cooling water outlet hose from the FC air compressor with motor assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MJ5PC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the FC converter cooling water outlet hose and FC air compressor with motor assembly with plastic bags.

  88. REMOVE FC COOLING WATER PUMP INLET PIPE


    1. A01MJL6

      Remove the 2 bolts to separate the FC cooling water pump inlet pipe from the FC cooling water pump inlet bracket and No. 1 FC air compressor outlet pipe.

    2. Slide the hose clip and remove the FC cooling water pump inlet pipe from the FC cooling water pump assembly.

      Note


      • Do not damage the port or hose inner surface during disconnection.

      • Perform the procedures by hand. Do not use any tools.

    3. A01MJFBC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the FC cooling water pump inlet hose and FC cooling water pump assembly with plastic bags.

  89. REMOVE FC COOLING WATER PUMP INLET BRACKET


    1. A01MIRX

      Remove the 2 bolts and FC cooling water pump inlet bracket from the FC air compressor bracket.

  90. REMOVE NO. 1 FC AIR COMPRESSOR OUTLET PIPE


    1. A01MJ7O

      Disengage the clamp to separate the FC cooling water pump cable from the No. 1 FC air compressor outlet pipe.

    2. Remove the 2 bolts to separate the No. 1 FC air compressor outlet pipe from the No. 3 FC air compressor outlet pipe bracket.

    3. Loosen the hose clamp and remove the No. 1 FC air compressor outlet hose from the FC air compressor with motor assembly.

      Note

      Do not damage the port or hose inner surface during disconnection.

    4. A01MFKEC01
      *a Plastic Bag

      To prevent contamination by foreign matter or water droplets, cover the connecting portions of the No. 1 FC air compressor outlet hose and FC air compressor with motor assembly with plastic bags.

  91. REMOVE NO. 3 FC AIR COMPRESSOR OUTLET PIPE BRACKET


    1. A01MH7J

      Remove the 2 bolts and No. 3 FC air compressor outlet pipe bracket from the FC air compressor bracket.

  92. REMOVE FC COOLING WATER PUMP ASSEMBLY

    Click here

  93. REMOVE STUD BOLT

    Click here

  94. REMOVE FC AIR COMPRESSOR CABLE BRACKET


    1. A01MG4Q

      Disengage the clamp to separate the FC air compressor cable from the FC air compressor cable bracket.

    2. Remove the bolt to separate the grounding wire from the FC air compressor cable bracket.

    3. A01MHB3

      Remove the bolt and FC air compressor cable bracket from the FCV transaxle with motor assembly.

  95. REMOVE FC AIR COMPRESSOR WITH MOTOR ASSEMBLY


    1. A01MIV5

      Using an engine sling device, support the FC air compressor with motor assembly.

      Note

      Set the engine sling device so that the FC air compressor with motor assembly is horizontal and level.

    2. A01MJHAC03
      B000ZUW Attachment Placement Positions

      To enable the FC air compressor with motor assembly to be removed, change the position of the height adjustment attachment, and support the FCV transaxle with motor assembly.

      Note

      Using the height adjustment attachment, set the FC air compressor with motor assembly and FCV transaxle with motor assembly so that they are horizontal and level.

    3. A01MJ4QC01
      *1 Knock Pin

      Remove the 7 bolts.

    4. Disengage the 2 knock pins to remove the FC air compressor with motor assembly from the FCV transaxle with motor assembly.

      Note

      Because the motor portion of the FC air compressor with motor assembly is inside the housing of the FCV transaxle with motor assembly, remove the FC air compressor with motor assembly without allowing the motor to contact the housing.

  96. REMOVE FC AIR COMPRESSOR BRACKET


    1. A01MHGJ

      Remove the 2 bolts to separate the FC air compressor cable from the FC air compressor bracket.

    2. A01MI6H

      Remove the 8 bolts and FC air compressor bracket from the FC air compressor with motor assembly.