PROCEDURE
TEMPORARILY TIGHTEN HYDROGEN SUPPLY REGULATOR ASSEMBLY
Note
To prevent damage to seal portions or threaded portions, and to prevent openings from being contaminated by dust, metal fragments, etc., do not remove the protective caps of piping connection areas included with new parts until immediately before performing the procedure.
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Lift Upwards |
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Set |
While slightly lifting up the hydrogen tank tube joint supply bracket, set the hydrogen supply regulator assembly to the hydrogen tank frame FR CTR.
Note
Do not damage or deform the No. 4 hydrogen tank tube or the No. 5 hydrogen tank tube.
Temporarily tighten the hydrogen supply regulator assembly to the front center hydrogen tank frame.
TEMPORARILY TIGHTEN HYDROGEN TANK TUBE JOINT SUPPLY BRACKET
Temporarily tighten the hydrogen tank tube joint supply bracket to the front center hydrogen tank frame.
TEMPORARILY TIGHTEN NO. 6 HYDROGEN TANK TUBE
Note
To prevent damage to seal portions or threaded portions, and to prevent openings from being contaminated by dust, metal fragments, etc., do not remove the protective tape from the seal portions, threaded portions, and openings of the No. 1 hydrogen tank assembly and hydrogen tank tube joint until immediately before performing the procedure.
To prevent damage to seal portions or threaded portions, and to prevent openings from being contaminated by dust, metal fragments, etc., do not remove the protective tape from the seal portions, threaded portions, and openings of the hydrogen tank tube joint until immediately before performing the procedure.
To prevent damage to the seal portions and threaded portions, and to prevent foreign matter such as dust or metal fragments from entering the openings, do not remove the protective caps of the new hydrogen supply regulator assembly until immediately before performing work.
Temporarily tighten the No. 6 hydrogen tank tube to the hydrogen tank tube joint and hydrogen supply regulator assembly.
FULLY TIGHTEN HYDROGEN SUPPLY REGULATOR ASSEMBLY
Fully tighten the 4 installation bolts of the hydrogen supply regulator assembly.
FULLY TIGHTEN HYDROGEN TANK TUBE JOINT SUPPLY BRACKET
Fully tighten the 2 installation bolts of the hydrogen tank tube joint supply bracket.
FULLY TIGHTEN NO. 6 HYDROGEN TANK TUBE
| *a | 17 mm Union Nut Wrench Fulcrum Length |
| *b | Torque Wrench Fulcrum Length |
Using a 17 mm union nut wrench, fully tighten the 2 union nuts.
Note
To prevent the tube from turning together, hold the tube in place while tightening the union nut.
Tech Tips
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
When using 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 255 mm (10.0 in.)):
22 N*m (224 kgf*cm, 16 ft.*lbf)
INSTALL NO. 2 HYDROGEN SUPPLY TUBE SUB-ASSEMBLY
INSTALL HYDROGEN TANK UNIT
While shifting the hydrogen inlet receptacle assembly approximately 25 mm to the vehicle inner side, operate the engine lifter and slowly install the hydrogen tank unit to the vehicle.
Note
Do not apply excessive force to the high pressure hydrogen piping.
Make sure the hydrogen tank assembly and high pressure hydrogen piping do not interfere with the vehicle body or surrounding components.
Temporarily tighten the hydrogen tank unit to the vehicle with the 8 bolts.
Fully tighten the 8 bolts.
| *a | SST (Tank Belt Fixture) |
| *b | SST (Bolt) |
Remove the SST (bolts) and each SST (tank belt fixture).
| *a | SST (Hydrogen Tank Stand) |
Remove the SST (hydrogen tank stand).
CONNECT HYDROGEN INLET RECEPTACLE BRACKET SUB-ASSEMBLY
Temporarily tighten the hydrogen inlet receptacle bracket sub-assembly to the vehicle with the 5 bolts.
Fully tighten the 5 bolts.
Connect the hydrogen fuel control transmitter connector.
Engage the clamp and connect the wire harness clamp to the hydrogen inlet receptacle bracket sub-assembly.
CONNECT HYDROGEN TANK TUBE ASSEMBLY
Connect the bracket of the hydrogen tank tube assembly to the vehicle with the bolt.
Note
When tightening the bolt, to prevent the high pressure hydrogen piping from rotating together and being strained, hold the bracket portion of the hydrogen tank tube assembly in place by hand while performing the procedure.
CONNECT HYDROGEN TANK TUBE CLAMP BRACKET
INSTALL WIRING HARNESS CLAMP BRACKET
CONNECT NO. 1 HYDROGEN SUPPLY TUBE SUB-ASSEMBLY
CONNECT NO. 2 HYDROGEN SUPPLY TUBE SUB-ASSEMBLY
CONNECT NO. 3 FLOOR WIRE
CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
INSTALL LUGGAGE TRIM SERVICE HOLE COVER
FIRST LEAK CHECK
CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
INSTALL REAR AXLE BEAM ASSEMBLY
INSTALL FUEL FILLER OPENING LID SUB-ASSEMBLY
INSTALL FUEL TANK FILLER PIPE SHIELD
INSTALL FUEL TANK CAP COVER
CONNECT HYDROGEN INLET RECEPTACLE CAP
Connect the hydrogen inlet receptacle cap to the hydrogen inlet receptacle assembly.
INSTALL FUEL LID WITH MOTOR LOCK ASSEMBLY
INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH
INSTALL ROPE HOOK
INSTALL REAR FLOOR FINISH PLATE
INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER
INSTALL NO. 2 LUGGAGE COMPARTMENT TRIM HOOK
INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY
INSTALL LUGGAGE COMPARTMENT FLOOR MAT
INSTALL REAR WHEEL HOUSE LINER LH
Install the rear wheel house liner LH to the vehicle with the 12 clips.
Using a 4 mm socket hexagon wrench, install the hexagon screw.
INSTALL REAR BUMPER SIDE SEAL LH
INSTALL REAR WHEEL HOUSE FRONT PLATE LH
Install the rear wheel house front plate LH to the vehicle with the screw and 2 clips.
INSTALL NO. 2 FC EXHAUST PIPE
INSTALL NO. 3 FC EXHAUST PIPE
INSTALL FC EXHAUST TAIL PIPE ASSEMBLY
SECOND LEAK CHECK
INSTALL NO. 1 FLOOR UNDER COVER
INSTALL NO. 2 FLOOR UNDER COVER
INSTALL FRONT FLOOR CENTER COVER RH
INSTALL FRONT FLOOR CENTER COVER LH
INSTALL FRONT FLOOR COVER RH
INSTALL FRONT FLOOR COVER LH
INSTALL NO. 2 MOTOR UNDER COVER