FC CONVERTER POWER OUTLET CABLE INSTALLATION

PROCEDURE


  1. INSTALL FC CONVERTER POWER OUTLET CABLE

    CAUTION:

    Wear insulated gloves.


    1. To prevent contamination by foreign matter or water droplets, remove the protective tape from the openings of the FC converter assembly immediately before performing the procedure.

    2. A01MIVBC03
      *1 Interlock Connector
      *a Terminal Portion

      Install the FC converter power outlet cable to the FC converter assembly.

      Note


      • Do not touch the rubber seal or terminal portion of the FC converter power outlet cable.

      • Do not apply any impacts to the terminal portion of the FC converter power outlet cable.

      • Do not scratch or damage the FC converter assembly with the terminal portion of the FC converter power outlet cable.

      • Securely connect the interlock connector.

      • Check that the terminal of the FC converter power outlet cable can be seen from the installation area of the front FC converter service hole cover.

    3. A01MHP4

      Using an insulated tool, install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    4. A01MG1R

      Using an insulated tool, install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01MHBAC08
      *1 Interlock Connector

      Install the front FC converter service hole cover to the FC converter assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Do not allow foreign matter to adhere to the surface of the gasket of the front FC converter service hole cover.

      • Securely connect the interlock connector.

      • Make sure not to drop the gasket of the front FC converter service hole cover.

    6. Engage the clamp to connect the FC converter power outlet cable to the FC stack cooling water outlet bracket.

    7. Engage the clamp to connect the FC converter power outlet cable to the FC converter power outlet bracket.

  2. INSTALL SUSPENSION MEMBER TO FRONT CROSSMEMBER BRACE SUB-ASSEMBLY


    1. Install the suspension member to front crossmember brace sub-assembly to the vehicle with the 5 bolts.

      Torque:
      79 N*m  { 806 kgf*cm, 58 ft.*lbf }

  3. INSTALL FRONT FLOOR COVER RH

    Click here

  4. INSTALL FRONT FLOOR COVER LH

    Click here

  5. INSTALL NO. 2 MOTOR UNDER COVER

    Click here

  6. CONNECT FC CONVERTER POWER OUTLET CABLE

    CAUTION:

    Wear insulated gloves.


    1. Engage the clamp to connect the FC converter power outlet cable to the FC cooling water valve bracket.

  7. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  8. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  9. INSTALL COWL BODY MOUNTING REINFORCEMENT RH (for LHD)

    Click here

  10. INSTALL COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

    Click here

  11. INSTALL WATER GUARD PLATE LH (for LHD)

    Click here

  12. INSTALL WATER GUARD PLATE RH (for RHD)

    Click here

  13. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

    Click here

  14. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

    Click here

  15. INSTALL WINDSHIELD WIPER MOTOR AND LINK

    Click here

  16. INSTALL FC CONVERTER POWER OUTLET CABLE

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow foreign matter or water droplets to enter the inverter with converter assembly.


    1. To prevent contamination by foreign matter or water droplets, remove the protective tape from the openings of the inverter with converter assembly immediately before performing the procedure.

    2. A01MGQVC06
      *1 Interlock Connector

      Remove the 11 bolts and inverter terminal cover from the inverter with converter assembly.

      Note


      • The inverter terminal cover has an interlock connector, so pull it up vertically.

      • Do not touch the rubber seal of the inverter terminal cover.

    3. Using an insulated tool, connect the FC converter power outlet cable to the inverter with converter assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Do not touch the rubber seal or terminal portion of the FC converter power outlet cable.

      • Do not apply any impacts to the terminal portion of the FC converter power outlet cable.

      • Do not scratch or damage the inverter with converter assembly with the terminal portion of the FC converter power outlet cable.

    4. Using an insulated tool, install the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  17. INSTALL INVERTER TERMINAL COVER

    CAUTION:

    Wear insulated gloves.


    1. B000ZKAC20
      *1 Interlock Connector
      *2 Connector Bracket

      Temporarily install the inverter terminal cover to the inverter with converter assembly with the 11 bolts.

      Note


      • Check that the rubber seal is installed to the inverter terminal cover, and install the inverter terminal cover to the inverter with converter assembly.

      • Do not touch the rubber seal of the inverter terminal cover.

      • Do not install the inverter terminal cover while pressing down on the connector bracket.

      • Securely connect the interlock connector.

    2. Tighten the 11 bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Engage the 2 clamps to connect the wire harnesses to the inverter terminal cover.

    4. Connect the 4 connectors.

  18. INSTALL INVERTER COVER

    Click here

  19. INSTALL FC STACK SERVICE PLUG GRIP

    Click here

  20. INSTALL SERVICE PLUG GRIP (for EV)

    Click here