MOTOR COMPARTMENT CROSS MEMBER REMOVAL

PROCEDURE

1. REMOVE FC AIR COMPRESSOR WITH MOTOR ASSEMBLY

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2. REMOVE INVERTER WITH CONVERTER ASSEMBLY

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3. REMOVE FC WATER AND HYDROGEN PUMP INVERTER ASSEMBLY

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4. REMOVE ELECTRIC HEATER SUB-ASSEMBLY

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5. REMOVE 3 WAY VALVE

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6. REMOVE FC COOLING WATER ION EXCHANGER ASSEMBLY

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7. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

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8. REMOVE EV WATER PUMP WITH MOTOR ASSEMBLY

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9. REMOVE CENTER FRAME CROSSMEMBER SUB-ASSEMBLY

   
   

   1. 

      Remove the 2 bolts and EV water pump outlet pipe from the center frame crossmember sub-assembly.

   2. 

      Remove the 2 bolts.

   3. Disengage the 2 clamps to separate the No. 3 motor wire from the center frame crossmember sub-assembly.

   4. 

      Remove the bolt.

   5. Disengage the clamp to separate the hydrogen pump inverter cable from the center frame crossmember sub-assembly.

   6. 

      Remove the bolt.

   7. Disengage the hook to remove the motor cable bracket from the center frame crossmember sub-assembly.

   8. 

      Remove the bolt.

   9. Disengage the hook to remove the FC converter power outlet bracket from the center frame crossmember sub-assembly.

   10. 

       Remove the 3 bolts and motor mounting insulator LH from the center frame crossmember sub-assembly.

   11. 

       *a	Bottom View

       Remove the 4 bolts, nut and center frame crossmember sub-assembly from the frame center crossmember plate No. 3 frame crossmember bracket sub-assembly RH.

   12. 

       Using "TORX" socket wrench E8, remove the stud bolt from the center frame crossmember sub-assembly.

       Tech Tips

       This procedure is only performed when the stud bolt is being replaced with a new one.

10. REMOVE FRAME CENTER CROSSMEMBER PLATE

    
    

    1. 

       Remove the 4 bolts.

    2. Disengage the hook to remove the frame center crossmember plate from the vehicle.

    3. 

       Disengage the 2 clamps to remove the front frame rod support outer LH from the frame center crossmember plate.

11. REMOVE NO. 3 FRAME CROSS MEMBER BRACKET SUB-ASSEMBLY RH

    
    

    1. 

       Disengage the claw and open the clamp to remove the hose clamp with the FC cooling ion exchanger outlet hose and FC cooling ion exchanger inlet hose from the No. 3 frame crossmember bracket sub-assembly RH.

    2. 

       Remove the bolt to separate the frame wire from the No. 3 frame crossmember bracket sub-assembly bracket RH.

    3. 

       Remove the bolt and separate the cooler bracket from the No. 3 frame crossmember bracket sub-assembly RH.

    4. 

       Remove the bolt and nut and separate the cooler bracket from the No. 3 frame crossmember bracket sub-assembly RH.

    5. 

       Remove the 3 bolts and No. 3 frame crossmember bracket sub-assembly RH from the vehicle.