HV RELAY INSTALLATION

PROCEDURE


  1. INSTALL EV BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the EV battery clamp to the EV battery.

    2. Install the EV battery junction block assembly to the EV battery with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Tech Tips

      The claw of the EV battery clamp will be engaged after the terminal cover is closed. Do not engage the claw at this time.

      A01MG5TC02
      *a Correct
      *b Incorrect

    3. Connect the EV battery junction block assembly connector.

    4. Using an insulated tool, install the EV battery connection terminal with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    5. A01MJDNC02
      *1 Insulated cover
      *2 EV Battery Clamp
      B006JEG Close

      Engage the claw to close the insulated cover.

    6. A01MJ0CC03
      B006JEG Push

      Push the EV battery clamp to engage the claw.

      Note


      • Make sure that the claw is engaged securely.

      • Make sure the part (A) of the EV battery clamp is not behind the terminal cover.

      A01MHOZC03
      *a Correct
      *b Incorrect
      *c Part (A)
      *d Insulated cover

  2. INSTALL NO. 1EV BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the No. 1 EV battery shield sub-assembly to the EV battery with the bolt and 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the EV battery junction block assembly connector.

  3. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Connect the 2 frame wire connectors.

      Note


      • Do not touch the connector terminals.

      • Make sure that the connectors are connected securely.

    2. Temporarily install the shield wire ground of the frame wire to the stud bolt.

  4. INSTALL NO. 4 EV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. A01MJHO

      Install the No. 4 EV battery shield panel to the EV battery stud bolt.

    2. A01MGQT

      Install the bolt and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    3. A01MJQSC04
      *a Button
      B006JEG Push

      Install the battery cover lock striker, then push the button to lock it.

      Note

      Secure the battery cover lock striker button by firmly pushing it in until a clicking sound is heard.

  5. INSTALL REAR SEAT ASSEMBLY

    Click here

  6. INSTALL INVERTER COVER

    Click here

  7. INSTALL FC STACK SERVICE PLUG GRIP

    Click here

  8. INSTALL SERVICE PLUG GRIP (for EV)

    Click here