FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL FRAME WIRE


    1. Engage the 2 claws and install the new clamps to the frame wire.

      A01MHW9C02
      *1 Stud Clamp A *2 Stud Clamp B

    2. As shown in the illustration, temporarily install 4 new clamps (cable tie type) to the frame wire.

      A01MHISC04
      *a Front of the vehicle *b Left side of the vehicle

      Note

      Install with the clamp facing the left side of the vehicle.

      Tech Tips

      This procedure is only performed when the frame wire will be reused.

    3. A01MIFYC02
      *a Vehicle Side Stud Bolt Portion

      Engage the clamp and install the frame wire to the vehicle.

      Note

      When installing, align the vehicle side stud with the hole of the frame wire and install.

    4. Temporarily install the nut.

      Tech Tips

      Fully tighten the nut after the frame wire has been connected under the vehicle floor.

    5. Engage the 8 clamps and connect the frame wire to the vehicle.

      Note

      When installing, align the vehicle side stud with the hole of the frame wire and install.

    6. Tighten the clamps (cable tie type) to secure them in place.

    7. Install the nut.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    8. A01MI28C02
      *a Passenger Compartment Side
      *b Grommet Arrow Portion
      B006JEG Front of the vehicle

      Insert the frame wire into the floor panel hole and engage the 3 claws.

      Note

      Align the arrow of the frame wire grommet with the position shown in the illustration and intall it.

    9. Install the front floor center brace to the vehicle with the 2 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  3. INSTALL FC STACK ASSEMBLY

    Click here

  4. INSTALL HYDROGEN TANK UNIT

    Click here

  5. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Motor room side:


      1. A01MJY8

        Fully tighten the nut.

        Torque:
        8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

      2. Engage the 2 clamps and connect the motor room frame wire to the frame wire protector of frame wire.

      3. Engage the 2 clamps and connect the frame wire to the vehicle.

      4. Install the bolt.

        Torque:
        8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

      5. Engage the 2 clamps and connect the motor room frame wire to the frame wire protector of frame wire.

      6. Engage the clamp and connect the frame wire to the vehicle.

      7. Install the bolt and connect the frame wire to the motor room relay block.

        Torque:
        8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

        Note

        Do not touch the connector terminals.

      8. Engage the clamp and connect the No. 2 motor compartment wire to the frame wire.

      9. Engage the 2 claws and install the No. 1 relay block cover.

      10. A01MH54C04
        B006JFV Install in this Direction (1)
        B006JHL Install in this Direction (2)

        As shown in the illustration Engage the claw and install the No. 1 relay block cover.

      11. Engage the clamp and connect the frame wire to the vehicle.

      12. Install the bolt and connect the frame wire to the No. 3 cross member frame bracket sub-assembly RH.

        Torque:
        8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

      13. To prevent contamination by foreign matter or water droplets, cover the openings of the inverter with converter assembly with protective tape.

      14. A01MGUPC08
        *1 Interlock Connector

        Temporarily install the frame wire to the FC inverter input junction cover with the 4 bolts.

        Note


        • Do not touch the rubber seal or terminal portion of the frame wire.

        • Do not scratch or damage the inverter with converter assembly with the terminal portion of the FC inverter input junction cover.

        • Securely connect the interlock connector.

        HINT
        Item Bolt Head Shape
        A Flange Bolt
        B Bolt with Washer

      15. Using an insulated tool, temporarily install the bolts A with the 2 bolts.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      16. Using an insulated tool, temporarily install the bolts B with the 2 bolts.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      17. Using an insulated tool, install the FC inverter input junction cover to the FC inverter input junction assembly.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

        Note


        • Do not touch the rubber seal of the FC inverter input junction cover.

        • Securely connect the interlock connector.

      18. Engage the clamp and connect the wire harness to the FC inverter input junction cover connector.

      19. Connect the FC inverter input junction cover connector.

    2. Passenger Compartment Side:


      1. Engage the 4 clamps and connect the frame wire to the vehicle.

      2. Connect the 2 frame wire connectors.

        Note

        Do not touch the connector terminals.

      3. Connect the shielded wire ground of the frame wire.

      4. Install the No. 4 EV battery shield panel to the EV battery with the bolt, 2 nuts.

        Torque:
        7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      5. A01MJQSC05
        *a Button
        B006JEG Push

        Install the battery cover lock striker to the No. 4 hybrid battery shield panel, then push the button to lock it.

        Note

        Secure the button by firmly pushing it in until a clicking sound is heard

    3. Engage the clamp and connect the frame wire to the vehicle.

    4. Install the nut and connect frame wire to the fusible link block assembly.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      Do not touch the connector terminals.

    5. Engage the 5 claws and install the battery terminal connector cover to the fusible link block assembly.

  6. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET

    Click here

  7. INSTALL INVERTER COVER

    Click here

  8. INSTALL FC STACK SERVICE PLUG GRIP

    Click here

  9. INSTALL SERVICE PLUG GRIP (for EV)

    Click here