RADIATOR REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the radiator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effects/Inoperative when not Performed Link
Removal/installation millimeter wave radar sensor assembly Adjust millimeter wave radar sensor assembly

  • Dynamic radar cruise control system

  • Pre-crash safety system

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PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE LOWER FRONT BUMPER ABSORBER

    Click here

  3. REMOVE NO. 3 RADIATOR AIR GUIDE

    Click here

  4. DRAIN INVERTER COOLANT

    Click here

  5. REMOVE FRONT BUMPER COVER

    Click here

  6. REMOVE FRONT BUMPER ENERGY ABSORBER

    Click here

  7. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    Click here

  8. REMOVE NO. 1 RADIATOR AIR GUIDE RH

    Click here

  9. REMOVE NO. 1 RADIATOR AIR GUIDE LH

    Click here

  10. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

    Click here

  11. REMOVE COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY


    1. A01MHSH

      Disconnect the ambient temperature sensor connector.

    2. A01MJLP

      Disconnect the low pitched horn assembly connector.

    3. Disconnect the high pitched horn assembly connector.

    4. A01MHHL

      Disconnect the hood courtesy switch connector (hood lock assembly).

    5. A01MJ74

      Disengage the 2 clamps to separate the hood courtesy switch connector (hood lock assembly).

    6. A01MJAT

      Remove the 4 bolts and cool air intake duct retainer sub-assembly from the vehicle.

  12. DISCONNECT DISCHARGE TUBE SUB-ASSEMBLY

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  13. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

    Click here

  14. DISCONNECT EV RADIATOR OUTLET HOSE


    1. A01MFM3

      Slide the hose clip and disconnect the EV radiator outlet hose from the radiator assembly.

      Note


      • During removal, make sure not to damage the port of the EV water pump with motor assembly or the inner surface of the hose.

      • Perform the work by hand. Do not use tools.

    2. A01MJ4XC02
      *a Plastic Bag

      To prevent contamination by foreign matter, cover the connecting portions of the EV radiator outlet hose and radiator assembly with plastic bags.

  15. DISCONNECT NO. 1 EV RADIATOR INLET HOSE


    1. A01MFKZ

      Slide the hose clip and disconnect the No. 1 EV radiator inlet hose from the radiator assembly.

      Note


      • During removal, make sure not to damage the port of the EV water pump with motor assembly or the inner surface of the hose.

      • Perform the work by hand. Do not use tools.

    2. A01MJNNC02
      *a Plastic Bag

      To prevent contamination by foreign matter, cover the connecting portions of the No. 1 EV radiator inlet hose and radiator assembly with plastic bags.

  16. REMOVE RADIATOR ASSEMBLY


    1. A01MHRS

      Remove the 6 bolts, and remove the radiator support sub-assembly and No. 2 radiator support sub-assembly together with the radiator assembly and cooler condenser assembly, as a single unit, from the FC radiator assembly.

      Note

      During removal, make sure not to damage the radiator assembly, cooler condenser assembly or FC radiator assembly.

    2. A01MJ3X

      Remove the 4 bolts.

    3. A01MJOB

      Pull up in the direction shown by the arrow in the illustration to disengage the 2 guides, and remove the cooler condenser assembly from the radiator support sub-assembly and No. 2 radiator support sub-assembly.

      Note

      During removal, make sure not to damage the radiator assembly or cooler condenser assembly.

    4. A01MFWC

      Remove the 2 bolts and radiator sub-assembly from the radiator assembly.

    5. A01MGIM

      Remove the 2 bolts and No. 2 radiator support sub-assembly from the radiator assembly.