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SIDE STEP REASSEMBLY

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

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PROCEDURE


  1. Click here

    INSTALL NO. 1 SIDE STEP STAY SUB-ASSEMBLY LH


    1. for Single Cab:


      1. A01LC8L

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Smart Cab:


      1. A01L8L0

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

    3. for Double Cab:


      1. A01LDRY

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 1 side step stay sub-assembly LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 1 side step stay.

        • Do not tilt the riveter when installing the rivet to the No. 1 side step stay.

        • Do not leave any space between the rivet head and No. 1 side step stay.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 1 side step stay and step plate. Firmly hold together the 2 items while installing the rivet.

  2. Click here

    INSTALL NO. 2 SIDE STEP BRACKET LH


    1. for Single Cab:


      1. A01LAQ8

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Smart Cab:


      1. A01LD7Z

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    3. for Double Cab:


      1. A01LC8O

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 2 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 2 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 2 side step bracket.

        • Do not leave any space between the rivet head and No. 2 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 2 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

  3. Click here

    INSTALL NO. 3 SIDE STEP BRACKET LH


    1. for Smart Cab:


      1. A01LDPC

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 3 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 3 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 3 side step bracket.

        • Do not leave any space between the rivet head and No. 3 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 3 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

    2. for Double Cab:


      1. A01LGAL

        Install the No. 2 nose piece to an air riveter or hand riveter.

      2. Insert the mandrel part of 2 new rivets into the nose piece.

      3. Using the riveter, install the No. 3 side step bracket LH to the step plate LH with the 2 rivets as shown in the illustration.

        Tip:

        If the rivet cannot be cut, pull it once and cut it.

        Note:
        • B0026OXC33
          *a INCORRECT
          *b CORRECT
          *c Riveter
          *d Mandrel

          Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        • A01LDKLC33
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Confirm that the rivets are seated properly against the No. 3 side step bracket.

        • Do not tilt the riveter when installing the rivet to the No. 3 side step bracket.

        • Do not leave any space between the rivet head and No. 3 side step bracket.

        • A01LAM9C32
          *a INCORRECT
          *b CORRECT
          *c Riveter

          Do not leave any space between the No. 3 side step bracket and step plate. Firmly hold together the 2 items while installing the rivet.

  4. Click here

    INSTALL STEP PLATE COVER LH


    1. for Single Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        4.0 N*m 41 kgf*cm 35 in.*lbf

    2. for Smart Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        4.0 N*m 41 kgf*cm 35 in.*lbf

    3. for Double Cab:


      1. Attach the claw and guide and install the step plate cover LH.

      2. Install the 2 bolts.

        4.0 N*m 41 kgf*cm 35 in.*lbf