FRONT DOOR ADJUSTMENT

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • B0068I7C01
    *1 Centering Bolt
    *2 Standard Bolt

    Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute the centering bolts for standard bolts when making adjustments.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. PRECAUTION (w/ Curtain Shield Airbag)

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    B0069A2

    Click here

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Curtain Shield Airbag)

    CAUTION:


    • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    • If the airbag deploys for any reason, it may cause a serious accident.

    B00693Q

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY LH


    1. Check that the clearance measurements of areas A to J are within the standard ranges.

      B0028GXN01
      Standard Clearance
      A 2.8 to 5.8 mm (0.110 to 0.228 in.) B 3.2 to 6.2 mm (0.126 to 0.244 in.)
      C

      *1: 2.4 to 5.4 mm (0.094 to 0.213 in.)

      *4: 2.2 to 5.2 mm (0.087 to 0.205 in.)

      		 D 3.2 to 6.2 mm (0.126 to 0.244 in.)
      E 2.5 to 5.5 mm (0.098 to 0.217 in.) F

      *2: 3.2 to 6.2 mm (0.126 to 0.244 in.)

      *3: 2.8 to 5.8 mm (0.110 to 0.228 in.)
      G -1.5 to 1.5 mm (-0.059 to 0.059 in.) H

      *2: 3.2 to 6.2 mm (0.126 to 0.244 in.)

      *3: 2.8 to 5.8 mm (0.110 to 0.228 in.)
      I -1.5 to 1.5 mm (-0.059 to 0.059 in.) J 4.2 to 7.2 mm (0.165 to 0.283 in.)

      *1: for Single Cab, Smart Cab

      *2: for Smart Cab, Double Cab

      *3: for Single Cab

      *4: for Double Cab

  4. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY LH


    1. B0025A1

      Using SST, loosen the hinge bolts on the body and adjust the door position.

      SST
      09812-00010

    2. Tighten the hinge bolts on the body after the adjustment.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
    3. B0026V2

      Loosen the hinge bolts on the door and adjust the door position.

    4. Tighten the hinge bolts on the door after the adjustment.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    5. B0025QX

      Using a T40 "TORX" socket wrench, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.

    6. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Curtain Shield Airbag)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  6. CHECK SRS WARNING LIGHT (w/ Curtain Shield Airbag)

    Click here