REAR DOOR(for Smart Cab) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSTALL REAR DOOR PANEL CUSHION


    1. B00264E

      Attach the claw to install a new rear door panel cushion.

  2. INSTALL REAR DOOR CUSHION


    1. B00294N

      Attach the claw to install a new rear door cushion.

  3. INSTALL REAR DOOR DUST PROOF SEAL


    1. B00276I

      Attach the claw to install 2 new rear door dust proof seals.

  4. INSTALL ACCESS PANEL WEATHERSTRIP LH


    1. B00285C

      Attach the clip.

    2. B002595

      Attach the clip.

    3. Attach the clip and remove the peeling paper from double-sided tape and press the double-sided tape to the rear side of the access door panel.

      B0027GTC01
      B00692L Double-sided Tape - -
    4. B002711C01
      B00692L Double-sided Tape

      Remove the peeling paper from double-sided tape and press the double-sided tape to the upper side of the access door panel.

    5. Remove the peeling paper from double-sided tape and press the double-sided tape to the corner of the access door panel.

      B0028MWC01
      B00692L Double-sided Tape - -
    6. B0024MIC01
      *a Mold Portion
      *b Lower Corner Portion
      B0069FO Install in this Direction

      Insert the mold portion to the lower corner portion to install a new access panel weatherstrip LH.

  5. INSTALL ACCESS PANEL CHECK ASSEMBLY LH


    1. Apply MP grease to the sliding area of the access panel check assembly LH.

    2. When reusing a bolt:


      1. Clean the threads of the bolt (B) with non-residue solvent.

      2. Apply adhesive to the threads of the bolt (B).

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B0027U1C02
      B0068HS Bolt (A)
      B006964 Bolt (B)

      Install the access panel check assembly LH with the 2 bolts (A) and bolt (B).

      Torque:
      Bolt (A)
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt (B)
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  6. INSTALL ACCESS PANEL LOCK STRIKER PLATE ASSEMBLY


    1. B00291V

      Using a T40 "TORX" socket wrench, install the access panel lock striker plate assembly with the 2 screws

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  7. INSTALL FRONT DOOR COURTESY LIGHT SWITCH ASSEMBLY

    Click here

  8. INSTALL ACCESS PANEL LOCK CANCEL LEVER ASSEMBLY LH


    1. Apply MP grease to the rotating and sliding areas of the access panel lock cancel lever assembly LH.

    2. When reusing a screw:


      1. Clean the threads of the screw with non-residue solvent.

      2. Apply adhesive to the threads of the screw.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B00278E

      Install the access panel lock cancel lever assembly LH with the 2 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  9. INSTALL QUARTER WINDOW WEATHERSTRIP LH


    1. Remove any non-drying sealer on the body with non-residue solvent.

    2. B0026QNC01
      *a Paint Mark
      *b Mark Position

      Align the paint mark with the position on the access panel LH flange and install a new quarter window weatherstrip LH.

      Note


      • Always align the paint mark when installing the part. If the paint mark position is out of place, coolant leaks may occur.

      • After the installation, check that the corners are properly installed.

      Tech Tips

      To easily install the weatherstrip, first install the area with the paint mark as shown in the illustration. Then install the part toward the corners and push any excess length into the corners.

  10. INSTALL QUARTER WINDOW GLASS LH

    Click here

  11. INSTALL ACCESS PANEL LOCK REMOTE CONTROL ASSEMBLY LH


    1. Apply MP grease to the rotating and sliding areas of the access panel lock remote control assembly LH.

    2. B00264C

      Install the access panel lock remote control assembly LH with the 3 nuts.

  12. INSTALL LOWER ACCESS PANEL LOCK ASSEMBLY LH

    Click here

  13. INSTALL UPPER ACCESS PANEL LOCK ASSEMBLY LH

    Click here

  14. INSTALL ACCESS PANEL INSIDE HANDLE SUB-ASSEMBLY LH


    1. B0028HMC01
      *1 Snap
      B0068HS Bolt
      B006964 Nut
      B0069AV Order of Installation
      B0069FO Install in this Direction

      Install the nut, bolt and access panel inside handle sub-assembly LH.

    2. Attach the snap as shown in the illustration.

  15. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  16. INSTALL SCREW GROMMET


    1. B0025YL

      Attach the claw to install 3 new screw grommets.

  17. INSTALL REAR DOOR FRAME GARNISH LH


    1. B0027E1

      Attach the clip to install the rear door frame garnish LH.

    2. B0026AIC02
      B0068HS Screw
      B006964 Clip

      Install the clip and 3 screws.

  18. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH

    Click here

  19. INSTALL SEAT BELT ANCHOR COVER CAP


    1. B0025JUC01
      B0069FO Install in this Direction (1)
      B0068NX Install in this Direction (2)

      Attach the guide and claw to install the seat belt anchor cover cap as shown in the illustration.

  20. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B002833C01
      B0069FO Install in this Direction (1)
      B0068NX Install in this Direction (2)

      Attach the guide as shown in the illustration.

    2. B0024EM

      Attach the claw and clip to install the rear door trim board sub-assembly LH.

    3. B0025WF

      Connect the front seat outer belt floor anchor with the bolt.

  21. INSTALL LAP BELT OUTER ANCHOR COVER


    1. B0024NY

      Attach the claw to install the lap belt outer anchor cover.

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Airbag System)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  23. CHECK SRS WARNING LIGHT (w/ Airbag System)

    for Type A:

    Click here

    for Type B:

    Click here