BACK WINDOW GLASS(for Single Cab) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. INSTALL BACK WINDOW GLASS SPACER

    Tech Tips

    Perform this procedure when reusing a back window assembly.


    1. B0026WHC02
      *1 Back Window Glass Spacer
      *a Back Side of Back Window Assembly
      *b Ceramic Notch

      Apply Primer G to the back window glass spacer installation area on the back window assembly.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install a new back window glass spacer.

    3. Install the back window glass spacer to the back window assembly in the location shown in the illustration.

      Note

      Install the back window glass spacer after Primer G has been allowed to dry (approximately 3 min).

  2. INSTALL NO. 2 BACK WINDOW GLASS SPACER

    Tech Tips

    Perform this procedure when reusing a back window assembly.


    1. B00288OC02
      *1 No. 2 Back Window Glass Spacer
      *a Back Side of Back Window Assembly
      *b Ceramic Notch

      Apply Primer G to the No. 2 back window glass spacer installation area on the back window assembly.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install a new No. 2 back window glass spacer.

    3. Install the No. 2 back window glass spacer to the back window assembly in the location shown in the illustration.

      Note

      Install the No. 2 back window glass spacer after Primer G has been allowed to dry (approximately 3 min).

  3. INSTALL BACK WINDOW GLASS CLIP

    Tech Tips

    Perform this procedure when reusing a back window assembly.


    1. B0028QEC01
      *1 Back Window Glass Clip
      *a Back Side of Back Window Assembly
      *b Ceramic Notch

      Apply Primer G to the back window glass clip installation area on the back window assembly.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install the 2 new back window glass clips.

    3. Install the back window glass clips to the back window assembly in the location shown in the illustration.

      Note

      Install the back window glass clips. after Primer G has been allowed to dry (approximately 3 min).

  4. INSTALL NO. 1 BACK WINDOW MOULDING

    Tech Tips

    Perform this procedure when reusing a back window assembly.


    1. Apply Primer G to the No. 1 back window moulding installation area on the back window assembly.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install a new No. 1 back window moulding.

    3. Install the No. 1 back window moulding to the back window assembly in the location shown in the illustration.

      Note

      Install the No. 1 back window moulding after Primer G has been allowed to dry (approximately 3 min).

      B0026VXC01
      *1 No. 1 Back Window Moulding - -
      *a Back Side of Back Window Assembly *b Ceramic Notch
      Standard
      Area Measurement
      a 8.3 mm (0.327 in.)

  5. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Apply Primer G to the window glass adhesive dam installation area on the back window assembly.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper and install a new window glass adhesive dam.

    3. Install the window glass adhesive dam to the back window assembly in the location shown in the illustration.

      Note

      Install the window glass adhesive dam after Primer G has been allowed to dry (approximately 3 min).

      B0028VHC01
      *1 Window Glass Adhesive Dam - -
      *a Back Side of Back Window Assembly *b Dam Reference Line
      Standard
      Area Measurement
      a 3.3 mm (0.130 in.)

  6. INSTALL BACK WINDOW ASSEMBLY (for Fixed Type)


    1. B0027F0C01
      *1 Vehicle Body
      B00692L Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Back window assembly preliminary installation procedures.


      1. Install the suction cups to the back window assembly.

      2. Temporarily place the back window assembly onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the back window assembly is even.

      3. B0026RXC01
        *a Matchmarks

        Place adhesive tape on the back window assembly and body panel and use a pen to place matchmarks for installation (when using a new back window assembly).

        Tech Tips

        When reusing a back window assembly, check the position of the matchmarks and make adjustments.

      4. Remove the back window assembly.

      5. Apply Primer M to the exposed panel surface of the body panel.

        Note


        • Do not apply too much Primer M.

        • Do not apply Primer M to the adhesive.

        • Be careful when applying primer to the panel joints and spot welds.

    3. Apply Primer G to the back window assembly in the locations shown in the illustration.

      B00283FC02
      *1 No. 1 Back Window Moulding *2 Window Glass Adhesive Dam
      *a Back Side of Back Window Assembly *b Adhesive Application Center Line
      B00692L Primer G Application Area - -
      Standard
      Area Measurement
      a 11.0 mm (0.433 in.)
      b 19.0 mm (0.748 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    4. B0024U3C94
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of a cartridge nozzle as shown in the illustration.

      Standard
      Area Measurement
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)
      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

      1. Apply a bead of adhesive to the location shown in the illustration.

        Note

        Apply the adhesive after Primer G has been allowed to dry (approximately 3 min).

    5. Load a sealer gun with the cartridge.

    6. Apply a bead of adhesive to the location shown in the illustration.

      B002880C02
      *1 No. 1 Back Window Moulding *2 Window Glass Adhesive Dam
      *a Back Side of Back Window Assembly *b Adhesive Application Center Line
      B00692L Adhesive - -
      Standard
      Area Measurement
      a 8.0 mm (0.315 in.)
      b 12.0 mm (0.472 in.)

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Check that the clips are attached to the vehicle body correctly.

      • Check the clearance between the vehicle body and glass.

    7. Install the back window assembly.


      1. B0026RXC01
        *a Matchmarks

        Using suction cups, position the back window assembly so that the matchmarks are aligned and install the back window assembly.

        Note

        Install the back window assembly after Primer M on the body panel has been allowed to dry (approximately 3 min).

      2. Lightly press the back window assembly from outside the vehicle so that it is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess adhesive or apply as necessary.

        Tech Tips

        Apply adhesive up to the edge of the back window assembly.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Remove any excess adhesive before it hardens.

      5. Hold the back window assembly in place securely with protective tape or equivalent until the adhesive hardens.

  7. INSTALL BACK WINDOW ASSEMBLY (for Slide Type)


    1. B0027F0C01
      *1 Vehicle Body
      B00692L Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Back window assembly preliminary installation procedures.


      1. Install the suction cups to the new back window assembly.

      2. Temporarily place the back window assembly onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the back window assembly is even.

      3. B0026RXC01
        *a Matchmarks

        Place adhesive tape on the back window assembly and body panel and use a pen to place matchmarks for installation.

        Tech Tips

        When reusing a back window assembly, check the position of the matchmarks and make adjustments.

      4. Remove the back window assembly.

      5. Apply Primer M to the exposed panel surface of the body panel.

        Note


        • Do not apply too much Primer M.

        • Do not apply Primer M to the adhesive.

        • Be careful when applying primer to the panel joints and spot welds.

    3. Apply Primer G to the back window assembly in the locations shown in the illustration.

      B00251CC02
      *a Back Side of Back Window Assembly *b Adhesive Application Center Line
      B00692L Primer G Application Area - -
      Standard
      Area Measurement
      a 11.0 mm (0.433 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      • Do not apply too much primer G.

    4. B0024U3C94
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of a cartridge nozzle as shown in the illustration.

      Standard
      Area Measurement
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)
      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

      1. Apply a bead of adhesive to the location shown in the illustration.

        Note

        Apply the adhesive after Primer G has been allowed to dry (approximately 3 min).

    5. Load a sealer gun with the cartridge.

    6. Apply a bead of adhesive to the location shown in the illustration.

      B0027V8C01
      *a Back Side of Back Window Assembly *b Adhesive Application Center Line
      B00692L Adhesive - -
      Standard
      Area Measurement
      a 8.0 mm (0.315 in.)
      b 12.0 mm (0.472 in.)

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Check that the clips are attached to the vehicle body correctly.

      • Check the clearance between the vehicle body and glass.

    7. Install the back window assembly.


      1. B0026RXC01
        *a Matchmarks

        Using suction cups, position the back window assembly so that the matchmarks are aligned and install the back window assembly.

        Note

        Install the back window assembly after Primer M on the body panel has been allowed to dry (approximately 3 min).

      2. Lightly press the back window assembly from outside the vehicle so that it is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess adhesive or apply as necessary.

        Tech Tips

        Apply adhesive up to the edge of the back window assembly.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Remove any excess adhesive before it hardens.

      5. Hold the back window assembly in place securely with protective tape or equivalent until the adhesive hardens.

  8. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL ROOF HEADLINING ASSEMBLY

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  10. INSTALL ROOF HEADLINING SERVICE HOLE COVER

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  11. INSTALL ASSIST GRIP SUB-ASSEMBLY

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  12. INSTALL VISOR ASSEMBLY LH

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  13. INSTALL VISOR ASSEMBLY RH

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  14. INSTALL VISOR BRACKET COVER LH

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  15. INSTALL VISOR BRACKET COVER RH

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  16. INSTALL MAP LIGHT ASSEMBLY

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  17. INSTALL QUARTER INSIDE TRIM BOARD LH

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  18. INSTALL QUARTER INSIDE TRIM BOARD RH

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  19. INSTALL SEAT BELT ANCHOR COVER CAP

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  20. INSTALL LOWER QUARTER TRIM PANEL LH

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  21. INSTALL LOWER QUARTER TRIM PANEL RH

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  22. INSTALL UPPER BACK PANEL GARNISH

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  23. INSTALL FRONT DOOR SCUFF PLATE LH

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  24. INSTALL FRONT DOOR SCUFF PLATE RH

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  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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