ROOF HEADLINING(for Double Cab) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the roof headlining removal/installation are shown below.

Necessary Procedures after parts removed / installed / replaced
Replacement Part or Procedure Necessary Procedures Effects / Inoperative when not Performed Link
Disconnect cable from negative battery terminal Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) Stop and start system

Click here

Memorize steering angle neutral point Pre-collision system

Click here

CAUTION:

w/ Airbag System:

B0027VM

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

Click here

PROCEDURE


  1. PRECAUTION (w/ Airbag System)

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Airbag System)

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT SEAT ASSEMBLY LH


    1. for Manual Seat:

      Click here

    2. for Power Seat:

      Click here

    3. for Bench Seat Type:

      Click here

  4. REMOVE FRONT SEAT ASSEMBLY RH

    Click here

  5. REMOVE REAR SEAT ASSEMBLY


    1. for Seat Cushion 60/40 Split Type:

      Click here

    2. for Seat Cushion Bench Type:

      Click here

  6. REMOVE CONSOLE BOX ASSEMBLY (w/ Console Box Lid)

    Click here

  7. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (w/ Rear Console Box)

    Click here

  8. REMOVE FRONT CONSOLE BOX (w/o Console Box Lid)

    Click here

  9. REMOVE ASSIST GRIP SUB-ASSEMBLY (w/ Assist Grip)

    Click here

  10. REMOVE FRONT PILLAR GARNISH LH

    Click here

  11. REMOVE FRONT PILLAR GARNISH RH

    Click here

  12. REMOVE FRONT DOOR SCUFF PLATE LH


    1. B002529C01
      *a Protective Tape

      Put protective tape around the front door scuff plate LH.

    2. B0027E0C01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and remove the front door scuff plate LH.

  13. REMOVE FRONT DOOR SCUFF PLATE RH


    1. B0027OKC01
      *a Protective Tape

      Put protective tape around the front door scuff plate RH.

    2. B0026MEC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and remove the front door scuff plate RH.

  14. REMOVE REAR DOOR SCUFF PLATE LH


    1. B00255MC02
      *a Protective Tape

      Put protective tape around the rear door scuff plate LH.

    2. B00284SC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and remove the rear door scuff plate LH.

  15. REMOVE REAR DOOR SCUFF PLATE RH


    1. B002771C01
      *a Protective Tape

      Put protective tape around the rear door scuff plate RH.

    2. B0025YAC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and remove the rear door scuff plate RH.

  16. REMOVE LOWER CENTER PILLAR GARNISH LH


    1. B0025CF

      Remove the bolt and disconnect the front seat outer belt assembly LH.

    2. B00251EC01
      *1 Front Door Opening Trim Weatherstrip LH
      *2 Rear Door Opening Trim Weatherstrip LH

      Disconnect the front door opening trim weatherstrip LH and rear door opening trim weatherstrip LH in the range shown in the illustration.

    3. B0025GPC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and clip and remove the lower center pillar garnish LH.

  17. REMOVE LOWER CENTER PILLAR GARNISH RH


    1. B0028QW

      Remove the bolt and disconnect the front seat outer belt assembly RH.

    2. B0026AQC01
      *1 Front Door Opening Trim Weatherstrip RH
      *2 Rear Door Opening Trim Weatherstrip RH

      Disconnect the front door opening trim weatherstrip RH and rear door opening trim weatherstrip RH in the range shown in the illustration.

    3. B0025I9C01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and clip and remove the lower center pillar garnish RH.

  18. REMOVE ASSIST GRIP PLUG LH

    Tech Tips

    Use the same procedure for both assist grip plugs.


    1. B00263WC01
      *a Protective Tape

      Put protective tape around the assist grip plug LH.

    2. B0025LBC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the assist grip plug LH.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  19. REMOVE ASSIST GRIP PLUG RH

    Tech Tips

    Use the same procedure for both assist grip plugs.


    1. B00256QC01
      *a Protective Tape

      Put protective tape around the assist grip plug RH.

    2. B0026BQC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the assist grip plug RH.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  20. REMOVE PILLAR ASSIST GRIP ASSEMBLY

    Tech Tips

    Use the same procedure for both pillar assist grip assemblies.


    1. B0025BJ

      Remove the 2 bolts and pillar assist grip assembly.

  21. REMOVE SEAT BELT ANCHOR COVER CAP

    Tech Tips

    Use the same procedure for both seat belt anchor cover caps.


    1. B0027XKC01
      *a Protective Tape

      Put protective tape around the seat belt anchor cover cap.

    2. B0027ZNC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the seat belt anchor cover cap.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  22. REMOVE UPPER CENTER PILLAR GARNISH LH


    1. B0028RL

      Remove the bolt and disconnect the front seat outer belt assembly LH.

    2. B0025PAC01
      *1 Front Door Opening Trim Weatherstrip LH
      *2 Rear Door Opening Trim Weatherstrip LH

      Disconnect the front door opening trim weatherstrip LH and rear door opening trim weatherstrip LH in the range shown in the illustration.

    3. B0028RWC01
      B0068AS Insert Clip Remover Here
      B0069FO Remove in this Direction

      Insert a clip remover at the position shown in the illustration and pull as shown to detach the clip and remove the upper center pillar garnish LH.

  23. REMOVE UPPER CENTER PILLAR GARNISH RH


    1. B0025YG

      Remove the bolt and disconnect the front seat outer belt assembly RH.

    2. B0028VXC01
      *1 Front Door Opening Trim Weatherstrip RH
      *2 Rear Door Opening Trim Weatherstrip RH

      Disconnect the front door opening trim weatherstrip RH and rear door opening trim weatherstrip RH in the range shown in the illustration.

    3. B0025QRC01
      B0068AS Insert Clip Remover Here
      B0069FO Remove in this Direction

      Insert a clip remover at the position shown in the illustration and pull as shown to detach the clip and remove the upper center pillar garnish RH.

  24. REMOVE REAR SEATBACK HOLDER

    Click here

  25. REMOVE TETHER ANCHOR BRACKET SUB-ASSEMBLY

    Tech Tips

    Use the same procedure for both tether anchor bracket sub-assemblies.


    1. B0026QG

      Remove the bolt and tether anchor bracket sub-assembly.

  26. REMOVE UPPER BACK PANEL GARNISH


    1. B0026N2C01
      *a Protective Tape

      Put protective tape around the back panel trim cover.

    2. B0025H5C01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the back panel trim cover.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

    3. B0024L7C01
      *a Protective Tape

      Put protective tape around the belt guide.

    4. B0025LJC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and disconnect the belt guide.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

    5. B0026DSC01
      *a Protective Tape

      Put protective tape around the upper back panel garnish.

    6. B0027VJC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and clip and remove the upper back panel garnish.

  27. REMOVE LOWER QUARTER TRIM PANEL LH


    1. B0026IMC01
      *1 Rear Door Opening Trim Weatherstrip LH

      Disconnect the rear door opening trim weatherstrip LH in the range shown in the illustration.

    2. B0024YJC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and clip and remove the lower quarter trim panel LH.

  28. REMOVE LOWER QUARTER TRIM PANEL RH


    1. B0026KAC01
      *1 Rear Door Opening Trim Weatherstrip RH

      Disconnect the rear door opening trim weatherstrip RH in the range shown in the illustration.

    2. B002453C01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the claw and clip and remove the lower quarter trim panel RH.

  29. REMOVE SEAT BELT ANCHOR COVER CAP

    Tech Tips

    Use the same procedure for both seat belt anchor cover caps.


    1. B0025XIC01
      *a Protective Tape

      Put protective tape around the seat belt anchor cover cap.

    2. B00283RC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the seat belt anchor cover cap.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  30. REMOVE QUARTER INSIDE TRIM BOARD LH


    1. B0026T8

      Remove the bolt and disconnect the rear seat outer belt assembly LH.

    2. B0027MSC01
      *1 Rear Door Opening Trim Weatherstrip LH

      Disconnect the rear door opening trim weatherstrip LH in the range shown in the illustration.

    3. B00249KC01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the clip and remove the quarter inside trim board LH.

  31. REMOVE QUARTER INSIDE TRIM BOARD RH


    1. B002610

      Remove the bolt and disconnect the rear seat outer belt assembly RH.

    2. B0024DKC01
      *1 Rear Door Opening Trim Weatherstrip RH

      Disconnect the rear door opening trim weatherstrip RH in the range shown in the illustration.

    3. B0027T3C01
      B0068AS Place Hands Here
      B0069FO Remove in this Direction

      Place your hands at the position shown in the illustration and pull as shown to detach the clip and remove the quarter inside trim board RH.

  32. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  33. REMOVE MAP LIGHT ASSEMBLY

    Click here

  34. REMOVE NO. 1 ROOM LIGHT ASSEMBLY

    Click here

  35. REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Pre-collision System)

    Click here

  36. REMOVE VISOR BRACKET COVER LH


    1. Open the visor assembly LH.

    2. B002505C01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the visor bracket cover LH.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  37. REMOVE VISOR BRACKET COVER RH


    1. Open the visor assembly RH.

    2. B0025D5C01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and remove the visor bracket cover RH.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  38. REMOVE VISOR ASSEMBLY LH


    1. B0027W6

      Remove the 2 screws.

    2. B0027NGC01
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Pull in the direction (1) shown in the illustration to disconnect the visor assembly LH from the visor holder.

    3. Pull in the direction (2) shown in the illustration to remove the visor assembly LH.

  39. REMOVE VISOR ASSEMBLY RH


    1. B0025D8

      Remove the 2 screws.

    2. B0026TNC01
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Pull in the direction (1) shown in the illustration to disconnect the visor assembly RH from the visor holder.

    3. Pull in the direction (2) shown in the illustration to remove the visor assembly RH.

  40. REMOVE VISOR HOLDER

    Tech Tips

    Use the same procedure for both visor holders.


    1. B0024ZPC01
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Turn the visor holder clockwise approximately 45° and pull it out as shown in the illustration.

    2. Detach the claw and remove the visor holder.

  41. REMOVE ASSIST GRIP SUB-ASSEMBLY

    Tech Tips

    Use the same procedure for all assist grip sub-assemblies.


    1. B0028RZC01
      *a Protective Tape

      Put protective tape around the assist grip sub-assembly.

    2. B00261UC01
      *a Protective Tape
      B0068AS Insert Thin-bladed Screwdriver Here
      B0069FO Remove in this Direction

      Insert a thin-bladed screwdriver at the position shown in the illustration and detach the claw and open the assist grip cover.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

    3. B0026VD

      Remove the 2 bolts and assist grip sub-assembly.

  42. REMOVE COAT HOOK SUB-ASSEMBLY

    Tech Tips

    Use the same procedure for both coat hook sub-sub-assemblies.


    1. B0025V4C01
      *a Protective Tape

      Using a thin-bladed screwdriver, push on the area shown in the illustration.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

    2. B00255XC01
      B0069FO Remove in this Direction (1)
      B0068NX Remove in this Direction (2)

      Turn the coat hook sub-assembly clockwise approximately 90° and pull it out as shown in the illustration to remove it.

  43. REMOVE ROOF HEADLINING SERVICE HOLE COVER (w/o Assist Grip)


    1. B00278A

      Using a clip remover, remove the 2 roof headlining service hole covers.

  44. REMOVE ROOF HEADLINING ASSEMBLY


    1. w/o Pre-collision System:


      1. B0027M0

        Disconnect the connector and detach the clamp from the front pillar LH.

    2. B0026T9

      w/ Pre-collision System:


      1. Disconnect the connector and detach the clamp from the front pillar LH.

    3. w/ Pre-collision System:


      1. B0025PK

        w/ Camera Heater:

        Disconnect the 2 connectors.

      2. B00263F

        w/o Camera Heater:

        Disconnect the connector.

    4. Disconnect the front door opening trim weatherstrip LH and rear door opening trim weatherstrip LH in the range shown in the illustration.

      B002607C01
      *1 Front Door Opening Trim Weatherstrip LH *2 Rear Door Opening Trim Weatherstrip LH

    5. Disconnect the front door opening trim weatherstrip RH and rear door opening trim weatherstrip RH in the range shown in the illustration.

      B0026XQC01
      *1 Front Door Opening Trim Weatherstrip RH *2 Rear Door Opening Trim Weatherstrip RH
    6. B00272C

      Using a clip remover, remove the clip.

    7. B002899C01
      B0069FO Remove in this Direction

      Turn the roof headlining assembly diagonally and bend slightly to remove it from the front door.

      Note


      • Make sure wrinkles do not form in the roof headlining assembly during removal.

      • Make sure that the roof headlining assembly does not get caught on anything as it may become bent or damaged.

      • Do not damage the roof headlining assembly or vehicle interior.

  45. REMOVE FRONT SIDE RAIL SPACER LH (w/o Curtain Shield Airbag)


    1. B00260K

      Detach the claw and remove the front side rail spacer LH.

  46. REMOVE FRONT SIDE RAIL SPACER RH (w/o Curtain Shield Airbag)


    1. B0024KW

      Detach the claw and remove the front side rail spacer RH.

  47. REMOVE REAR SIDE RAIL SPACER LH (w/o Curtain Shield Airbag)


    1. B0027LL

      Detach the claw and remove the rear side rail spacer LH.

  48. REMOVE REAR SIDE RAIL SPACER RH (w/o Curtain Shield Airbag)


    1. B0024PU

      Detach the claw and remove the rear side rail spacer RH.

  49. REMOVE REAR NO. 2 SIDE RAIL SPACER LH (w/o Curtain Shield Airbag)


    1. B00274R

      Detach the claw and remove the rear No. 2 side rail spacer LH.

  50. REMOVE REAR NO. 2 SIDE RAIL SPACER RH (w/o Curtain Shield Airbag)


    1. B0028EN

      Detach the claw and remove the rear No. 2 side rail spacer RH.