VISCOUS HEATER INSTALLATION

PROCEDURE


  1. INSTALL VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY


    1. B0068CAC01
      B0068HS Bolt
      B006964 Connector

      Temporarily install the viscous heater with magnet clutch assembly with the 2 bolts.

    2. Connect the connector.

  2. CONNECT HEATER WATER INLET HOSE


    1. B0068GEC01
      *a View A
      *b Paint Marking (Red)
      *c Clip Installation Angle (40°)
      *d Rib

      Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water inlet hose and install the clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water inlet hose.

  3. CONNECT HEATER WATER OUTLET HOSE


    1. B0068J0C01
      *a View A
      *b Paint Marking (Red)
      *c Clip Installation Angle (40°)
      *d Rib

      Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water outlet hose and install the clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water outlet hose.

    2. B00694Y

      Connect the water hose sub-assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL VISCOUS HEATER V BELT


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  5. TIGHTEN VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY


    1. B006973

      Tighten the 2 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  6. INSTALL FAN SHROUD


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  7. CONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transmission)


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  8. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transmission)


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  9. CONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B00695U

      Connect the suction hose sub-assembly.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  10. INSTALL RADIATOR RESERVOIR


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  11. INSTALL NO. 1 OIL RESERVOIR BRACKET


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  12. CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  13. INSTALL NO. 1 RADIATOR HOSE


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  14. INSTALL NO. 2 AIR TUBE


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  15. INSTALL NO. 4 AIR HOSE


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  16. ADD ENGINE COOLANT


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  17. INSPECT FOR COOLANT LEAK


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  18. INSTALL NO. 1 RADIATOR AIR GUIDE


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  19. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner)


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  20. INSTALL RADIATOR SIDE DEFLECTOR


    1. for Resin Type Bumper:

      Click here

    2. for Steel Type Bumper:

      Click here

  21. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here