COMPRESSOR(for 5L-E) REASSEMBLY

PROCEDURE

1. Click here

   INSTALL MAGNET CLUTCH ASSEMBLY

   
   
   1. 

      Clamp the compressor assembly with magnet clutch in a vise between aluminum plates.

   2. Install the magnet clutch stator with the parts aligned as shown in the illustration.

   3. 

      *a	Chamfered Side
      *b	Inside
      *c	Outside

      Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

      Note:

      When installing the snap ring, do not widen it excessively.

   4. 

      *a	Chamfered Side
      *b	Inside
      *c	Outside

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

      Note:
      

      • Do not damage the seal cover of the bearing when installing the snap ring.

      • When installing the snap ring, do not widen it excessively.

   5. Install the magnet clutch washer(s) and magnet clutch hub.

      Note:

      Do not change the combination of the magnet clutch washer(s) used before disassembly.

   6. 

      *a

      SST

      Using SST, hold the magnet clutch hub and install the bolt.

      09985-00270

      18 N*m

      184 kgf*cm

      13 ft.*lbf

      Note:

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt and magnet clutch hub.

2. Click here

   INSPECT MAGNET CLUTCH CLEARANCE

   
   
   1. 

      Set a dial indicator to the magnet clutch hub.

   2. Connect a battery positive lead to terminal 1 of the magnet clutch connector and a negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard Clearance
      0.35 to 0.60 mm (0.0138 to 0.0236 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.

      Magnet Clutch Washer Thickness
      0.1 mm (0.00394 in.)
      0.3 mm (0.0118 in.)
      0.5 mm (0.0197 in.)

      Note:

      Adjustment should be performed with 3 or fewer magnet clutch washers.

   3. Remove the compressor assembly with magnet clutch from the vise.

3. Click here

   INSTALL COOLER BRACKET

   
   
   1. 

      Attach the clamp to install the cooler bracket.

   2. Install the screw.