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COMPRESSOR(for 1GR-FE) REMOVAL

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PROCEDURE


  1. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. Click here

    REMOVE FAN AND GENERATOR V BELT

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  3. Click here

    REMOVE GENERATOR ASSEMBLY


    1. for 115A Type:

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    2. for 100A Type:

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  4. Click here

    REMOVE FRONT WHEEL LH

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  5. Click here

    REMOVE FRONT FENDER APRON SEAL LH


    1. B0027EHC01
      *A for 2WD
      *B for 4WD, for Pre-Runner

      Remove the 6 clips and front fender apron seal LH.

  6. Click here

    DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B002526C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. Click here

    DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B0025JWC01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. Click here

    REMOVE COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH


    1. B00254OC01
      *A w/o Thermostat
      *B w/ Thermostat

      Disconnect the connector.

    2. Detach the clamp.

    3. B0026L3C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the 5 bolts and generator bracket and compressor assembly with magnet clutch.