COOLER EXPANSION VALVE INSTALLATION

PROCEDURE


  1. INSTALL COOLER EXPANSION VALVE


    1. Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

      Compressor Oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. Temporarily install the cooler expansion valve.

    4. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (for 1GD-FTV, 2GD-FTV)


    1. B0025FT

      Remove the vinyl tape from the air conditioner tube and accessory assembly.

    2. Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the 2 O-rings.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the air conditioner tube and accessory assembly.

    5. Rotate the hook connector in the direction indicated by the arrow in the illustration and install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (except 1GD-FTV, 2GD-FTV)

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  4. CONNECT SUCTION PIPE SUB-ASSEMBLY (except 1GD-FTV, 2GD-FTV)


    1. B0026WXC01
      B0069FO Install in this Direction

      Remove the vinyl tape from the suction pipe sub-assembly.

    2. Sufficiently apply compressor oil to new O-ring and fitting surface of the suction pipe sub-assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the suction pipe sub-assembly.

      Note

      Keep the O-ring and O-ring fitting surfaces free of foreign matter.

    4. Connect the suction pipe sub-assembly.

    5. Rotate the hook connector in the direction indicated by the arrow in the illustration and install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  5. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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  6. WARM UP ENGINE

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  7. INSPECT FOR REFRIGERANT LEAK

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