COMPRESSOR(for 1GD-FTV, 2GD-FTV) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE FAN AND GENERATOR V BELT


    1. for 1GD-FTV:

      Click here

    2. for 2GD-FTV:

      Click here

  3. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. for 1GD-FTV:

      for 80A Type: Click here

    2. for 2GD-FTV:

      for 80A Type: Click here

      for 100A Type: Click here

  4. REMOVE FRONT WHEEL LH

    Click here

  5. REMOVE FRONT FENDER APRON SEAL LH


    1. for 4WD, for Pre-Runner:

      Remove the 6 clips and front fender apron seal LH.

    2. for 2WD:

      Remove the 5 clips and front fender apron seal LH.

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01LDIYC01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01LCY1C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. REMOVE COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH


    1. A01L8MMC01
      *A w/o Thermostat
      *B w/ Thermostat

      Disconnect the connector.

    2. Detach the clamp.

    3. A01LFA9C01
      *A w/o Thermostat
      *B w/ Thermostat
      B0068HS Bolt
      B006964 Nut

      Remove the 2 bolts and 2 nuts.

    4. A01LD2MC01
      *A w/o Thermostat
      *B w/ Thermostat

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor assembly with magnet clutch.

      Tech Tips

      Remove the compressor assembly with magnet clutch from the vehicle with the stud bolt remaining in the compressor assembly with magnet clutch.