AIR CONDITIONING SYSTEM(for Manual Cooler System) PROBLEM SYMPTOMS TABLE

Tech Tips


  • Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

  • Inspect the fuses and relays related to this system before inspecting the suspected areas below.

for Front Air Conditioning
Symptom Suspected Area Link
All functions of air conditioning system do not operate. Harness or connector -
Air conditioning control assembly

Click here

Air conditioning amplifier assembly

Click here

Air flow control: No blower operation. (blower motor does not operate) Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Blower with fan motor sub-assembly

Click here

Air flow control: No blower control. (blower motor does not change speed) Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Air flow control: Insufficient air comes out. Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Blower with fan motor sub-assembly

Click here

Temperature control: Cooling effectiveness is poor.* Refrigerant volume

Click here

Refrigerant pressure

Click here

Check refrigerant line

Click here

No. 1 cooler expansion valve

Click here

Magnet clutch assembly

Click here

Compressor assembly with magnet clutch

Click here

Air conditioning amplifier assembly

Click here

Temperature control: No cool air comes out.* Refrigerant volume

Click here

Refrigerant pressure

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Check refrigerant line

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Air conditioner pressure switch

Click here

Harness or connector -
No. 1 cooler thermistor (front evaporator temperature sensor)

Click here

Magnet clutch assembly

Click here

Compressor assembly with magnet clutch

Click here

Air conditioning control assembly

Click here

Air mix damper control sub-assembly

Click here

Defroster damper control sub-assembly

Click here

Air conditioning amplifier assembly

Click here

ECM

Click here

No. 1 cooler expansion valve

Click here

No. 1 cooler evaporator sub-assembly

Click here

Temperature control: Output air is warmer or cooler than set temperature or response is slow.* Refrigerant volume

Click here

Refrigerant pressure

Click here

Check refrigerant line

Click here

Air conditioner pressure switch

Click here

Harness or connector -
No. 1 cooler thermistor (front evaporator temperature sensor)

Click here

Magnet clutch assembly

Click here

Compressor assembly with magnet clutch

Click here

Air conditioning control assembly

Click here

Air mix damper control sub-assembly

Click here

Defroster damper control sub-assembly

Click here

Air conditioning amplifier assembly

Click here

ECM

Click here

No. 1 cooler expansion valve

Click here

No. 1 cooler evaporator sub-assembly

Click here

Temperature control: No temperature control. Air conditioning control assembly

Click here

No air inlet control. Air conditioning control assembly

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Engine idle-up does not occur, or is continuous. Magnet clutch assembly

Click here

Compressor assembly with magnet clutch

Click here

Harness or connector -
Air conditioning control assembly

Click here

Air conditioning amplifier assembly

Click here

Proceed to SFI system

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