REAR SEAT OUTER BELT ASSEMBLY(for Double Cab) DISPOSAL

CAUTION / NOTICE / HINT

Tech Tips

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a rear No. 1 seat outer belt assembly (with seat belt pretensioner), always first activate the seat belt pretensioner in accordance with the procedures described below. If any abnormality occurs during activation of the seat belt pretensioner, contact the SERVICE DEPARTMENT of DISTRIBUTOR.

CAUTION:


  • Never dispose of a rear No. 1 seat outer belt assembly that has a non-activated pretensioner.

  • The seat belt pretensioner produces a loud, exploding sound when it activates. Perform the operation where it will not be a nuisance to nearby people.

  • When activating a rear No. 1 seat outer belt assembly (with seat belt pretensioner), stand at least 10 m (33 ft.) away from the rear No. 1 seat outer belt assembly.

  • Use gloves and safety glasses when handling a rear No. 1 seat outer belt assembly with an activated pretensioner.

  • Always wash your hands with water after completing the disposal.

  • Do not apply water to a rear No. 1 seat outer belt assembly that has an activated pretensioner.

  • Perform procedures in a place away from electrical interference.

  • When activating the seat belt pretensioner, always use the specified SST (SRS airbag deployment tool).

B0027D3N08

PROCEDURE


  1. DISPOSE OF REAR NO. 1 SEAT OUTER BELT ASSEMBLY (When Installed in Vehicle)

    CAUTION:


    • Use gloves and safety glasses when handling a rear No. 1 seat outer belt assembly with a deployed pretensioner.

    • Always wash your hands with water after completing the operation.

    • Do not apply water, etc. to a rear No. 1 seat outer belt assembly with a deployed pretensioner.

    • When deploying the seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.

    Note


    • When disposing of a rear No. 1 seat outer belt assembly with a pretensioner, never deploy the pretensioner in the customer's vehicle.

    • Never dispose of a rear No. 1 seat outer belt assembly with a pretensioner that has not been deployed.

    • The seat belt pretensioner produces an exploding sound when it deploys, so perform the operation outdoors where it will not disturb local residents.

    • When deploying a rear No. 1 seat outer belt assembly (with a seat belt pretensioner), perform the operation at least 10 m (33 ft.) away from the rear No. 1 seat outer belt assembly.

    • Be sure to follow the procedure listed below when deploying the seat belt pretensioner.


    1. B0027D3N08

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      When deploying the seat belt pretensioner, always use the specified SST.


      1. B002861C04
        *1 Battery

        Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.

        Tech Tips

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. B0024H3N05

        Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.

        CAUTION:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    2. Disconnect the rear No. 1 seat outer belt assembly pretensioner connector.


      1. Disconnect the cable from the negative (-) battery terminal.

        CAUTION:

        Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      2. Remove the lower center pillar garnish.

        Click here

      3. Connect the floor anchor of the rear No. 1 seat outer belt assembly with the bolt.

        Torque:
        42 N*m  { 428 kgf*cm, 31 ft.*lbf }
      4. B0026JQC01
        *1 Locking Button
        B00692L Protective Tape

        Using a screwdriver, pull out the locking button in the direction shown by the arrow in the illustration to release the lock, and disconnect the pretensioner connector as shown in the illustration.

        Tech Tips

        Tape the screwdriver tip before use.

        CAUTION:


        • B0028R2

          Do not deploy if the rear No. 1 seat outer belt assembly is loose.

        • If deployed while the rear No. 1 seat outer belt assembly is loose, the rear No. 1 seat outer belt assembly may fly off and cause serious injuries.

        • B0028Y8

          Do not deploy if the rear No. 1 seat outer belt assembly is loose.

        • If deployed while the rear No. 1 seat outer belt assembly is loose, the rear No. 1 seat outer belt assembly may wind back and cause serious injuries.

    3. Connect SST.

      SST
      09082-00700

      1. B0028BGN01

        Connect 2 SSTs, and then connect them to the rear No. 1 seat outer belt assembly pretensioner.

        Note

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. B0027KDC24
        *a 10 m or more

        Move SST at least 10 m (33 ft.) away from the front of the vehicle.

        CAUTION:


        • B00262C

          Do not deploy with all the doors and door windows open.

        • If deployed with all the doors and door windows open, dust and gas may enter the eyes or be breathed in.

      3. Close all the doors and windows of the vehicle.

        Note

        Do not damage the SST wire harness.

    4. Deploy the rear No. 1 seat outer belt assembly pretensioner.


      1. Confirm that no one is inside the vehicle or within a 10 m (33 ft.) radius of the vehicle.

      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the negative (-) terminal.

      3. Press the SST deployment switch to deploy the rear No. 1 seat outer belt assembly pretensioner.

        Tech Tips

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

        CAUTION:


        • Do not perform this procedure indoors or on rough roads where safety cannot be ensured. Also, do not deploy SRS parts near residential areas.

          B00285E
        • B00284A

          If this procedure is performed indoors or on rough roads where safety cannot be ensured, unforeseen injuries may occur. Also, the deployment noise creates a nuisance to nearby residents.

    5. B0026EP

      Dispose of the rear No. 1 seat outer belt assembly.


      1. Remove the rear No. 1 seat outer belt assembly and SST.

      2. Place the rear No. 1 seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

        CAUTION:


        • B0027T9

          The rear No. 1 seat outer belt assembly becomes extremely hot when the pretensioner is deployed, so do not touch it for at least 30 minutes after deployment.

        • If not left alone for 30 minutes or more, burns may occur when touched.

        • B00258C

          Do not apply water etc. to a rear No. 1 seat outer belt assembly with a deployed pretensioner.

        • If water is applied to the rear No. 1 seat outer belt assembly immediately after deployment, burns may occur from the resulting steam.

        • B002639

          Always wear safety glasses and gloves when handling a rear No. 1 seat outer belt assembly.

        • If the rear No. 1 seat outer belt assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

        • After removal, quickly seal the rear No. 1 seat outer belt assembly in a plastic bag.

        • B00255B

          Never dispose of a rear No. 1 seat outer belt assembly with an undeployed pretensioner.

        • If an undeployed rear No. 1 seat outer belt assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

        • Always wash your hands with water after completing the operation.

        Tech Tips

        When scrapping a vehicle, deploy the rear No. 1 seat outer belt assembly pretensioners, and then scrap the vehicle with the deployed outer belt installed.

  2. DISPOSE OF REAR NO. 1 SEAT OUTER BELT ASSEMBLY (When not Installed in Vehicle)

    CAUTION:


    • Use gloves and safety glasses when handling a rear No. 1 seat outer belt assembly with a deployed pretensioner.

    • Always wash your hands with water after completing the operation.

    • Do not apply water, etc. to a rear No. 1 seat outer belt assembly with a deployed pretensioner.

    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.

    Note


    • When disposing of a rear No. 1 seat outer belt assembly with a pretensioner, never deploy the pretensioner in the customer's vehicle.

    • Never dispose of a rear No. 1 seat outer belt assembly with a pretensioner that has not been deployed.

    • The seat belt pretensioner produces an exploding sound when it deploys, so perform the operation outdoors where it will not disturb local residents.

    • When deploying a rear No. 1 seat outer belt assembly (with a seat belt pretensioner), perform the operation at least 10 m (33 ft.) away from the rear No. 1 seat outer belt assembly.

    • Be sure to follow the procedure listed below when deploying the seat belt pretensioner.


    1. B0027D3N08

      Check the function of SST.

      SST
      09082-00700

      CAUTION:

      When deploying the seat belt pretensioner, always use the specified SST.


      1. B002861C04
        *1 Battery

        Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.

        Tech Tips

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. B0024H3N05

        Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.

        CAUTION:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    2. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Remove the rear No. 1 seat outer belt assembly.

      Click here

    4. B0026F0C01
      *a Cut
      *b 100 mm

      Wind the rear No. 1 seat outer belt assembly webbing with the retractor.

    5. When the rear No. 1 seat outer belt assembly webbing is sufficiently wound, cut the rear No. 1 seat outer belt assembly webbing approximately 100 mm (3.94 in.) from the retractor as shown in the illustration.

      Tech Tips

      The retractor resistance increases in correlation with how much the seat belt webbing is wound.

    6. B0028BGN01

      Connect SST.

      SST
      09082-00700

      1. Connect 2 SSTs, and then connect them to the rear No. 1 seat outer belt assembly pretensioner.

        Note

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Place the rear No. 1 seat outer belt assembly on the ground and cover it with a tire and wheel assembly.

        Note


        • Position the rear No. 1 seat outer belt assembly as shown in the illustration.

        • Use a scrap tire and wheel assembly when disposing of a seat belt pretensioner.

      3. Position and hold SST at least 10 m (33 ft.) away from the wheel.

        Note

        Do not damage the SST wire harness.

    7. B0025KOC01
      *a 10 m or more

      Deploy the rear No. 1 seat outer belt assembly pretensioner.


      1. Check that no one is within a 10 m (33 ft.) radius of the wheel.

      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.

      3. Press the SST deployment switch to deploy the seat belt pretensioner.

        Tech Tips

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

        CAUTION:


        • Do not perform this procedure indoors or on rough roads where safety cannot be ensured. Also, do not deploy SRS parts near residential areas.

          B0024CP
        • B00284A

          If this procedure is performed indoors or on rough roads where safety cannot be ensured, unforeseen injuries may occur. Also, the deployment noise creates a nuisance to nearby residents.

    8. B0026EP

      Dispose of the rear No. 1 seat outer belt assembly.


      1. Remove the wheel and SST.

      2. Place the rear No. 1 seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

        CAUTION:


        • B0027UP

          The rear No. 1 seat outer belt assembly becomes extremely hot when the pretensioner is deployed, so do not touch it for at least 30 minutes after deployment.

        • If not left alone for 30 minutes or more, burns may occur when touched.

        • B0024PW

          Do not apply water etc. to the rear No. 1 seat outer belt assembly with a deployed pretensioner.

        • If water is applied to the rear No. 1 seat outer belt assembly immediately after deployment, burns may occur from the resulting steam.

        • B0027QL

          Always wear safety glasses and gloves when handling a rear No. 1 seat outer belt assembly.

        • If the rear No. 1 seat outer belt assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

        • After removal, quickly seal the rear No. 1 seat outer belt assembly in a plastic bag.

        • B00255B

          Never dispose of a rear No. 1 seat outer belt assembly with an undeployed pretensioner.

        • If an undeployed rear No. 1 seat outer belt assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

        • Always wash your hands with water after completing the operation.

        Tech Tips

        When scrapping a vehicle, deploy the rear No. 1 seat outer belt assembly pretensioners, and then scrap the vehicle with the deployed outer belt installed.