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GENERATOR REASSEMBLY

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PROCEDURE


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    INSTALL GENERATOR ROTOR ASSEMBLY


    1. A01W9XHN01

      Using SST and a press, press in the generator rotor assembly.

      09285-76010

    2. Place a new washer on the generator rotor assembly.

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    INSTALL GENERATOR RECTIFIER END FRAME


    1. A01WBFWC02
      *a 17 mm Socket Wrench

      Using a 17 mm socket wrench and press, slowly press on the generator rectifier end frame.

    2. Install the core clip and 4 nuts.

      5.9 N*m 60 kgf*cm 52 in.*lbf
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    INSTALL GENERATOR HOLDER WITH RECTIFIER


    1. A01WAK9C02
      B0068HS Inside

      Install the 4 rubber insulators to the lead wires.

      Note:

      Be careful to install the rubber insulators in the correct direction.

    2. A01W8JKC02
      B0068HS Push

      While pushing down on the generator holder with rectifier, install it with the 4 screws.

      2.9 N*m 30 kgf*cm 26 in.*lbf
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    INSTALL GENERATOR REGULATOR ASSEMBLY


    1. Install the generator regulator assembly with the 3 screws.

      2.0 N*m 20 kgf*cm 18 in.*lbf
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    INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. Install the plate seal.

    2. A01WAI6C02
      B0068HS Upper

      Install the generator brush holder assembly with the 2 screws.

      2.0 N*m 20 kgf*cm 18 in.*lbf

    3. Install the generator brush holder cover.

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    INSTALL GENERATOR REAR END COVER


    1. A01WB6OC02
      *1 Rectifier Plate

      Install the generator rear end cover and rectifier plate with the bolt and 3 nuts.

      for nut
      4.4 N*m 45 kgf*cm 39 in.*lbf
      for bolt
      3.9 N*m 40 kgf*cm 35 in.*lbf

    2. Install the terminal insulator with the nut.

      4.1 N*m 42 kgf*cm 36 in.*lbf
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    INSTALL VACUUM PUMP ASSEMBLY


    1. Align the matchmarks are install the vacuum pump assembly with the 4 bolts.

      7.8 N*m 80 kgf*cm 69 in.*lbf