GENERATOR(for 100A Type) INSTALLATION

PROCEDURE


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the generator assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    2. B0027XJN01

      Install the generator bracket with the 2 bolts.

      Torque:
      for bolt A
      24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }
      for bolt B
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

      Tech Tips

      The bolts are stopper bolts, therefore, make sure to install the bolts so that they are level and there is no clearance between the bolts and surface.

    3. Install the differential breather bracket with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Attach the clamp and connect the wire harness.

    5. Attach the clamp and connect the differential hose.

    6. Connect the charcoal canister hose and attach the clamp.

    7. Connect the wire harness together with the 2 wire harness brackets with the 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    8. Connect the generator connector to the generator assembly.

    9. Connect the wire harness to terminal B with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    10. Install the terminal cap.

  2. INSTALL FRONT UPPER FENDER APRON SEAL LH

    Click here

  3. INSTALL OIL BAFFLE PLATE


    1. Install the oil baffle plate with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  4. INSTALL FAN AND GENERATOR V BELT

    Click here

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. INSTALL BATTERY INSULATOR

  8. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. Install the battery clamp sub-assembly with the 2 nuts and 2 battery clamp bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here