REAR LEAF SPRING(for 4WD and Pre-Runner) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL REAR LEAF SPRING ASSEMBLY LH

   
   

   1. Install the rear leaf spring assembly LH to the vehicle body.

2. Click here

   INSTALL REAR UPPER SPRING SHACKLE BUSH

   
   

   1. Install 2 new rear upper spring shackle bushes to the vehicle frame.

3. Click here

   INSTALL NO. 2 REAR SPRING SHACKLE SUB-ASSEMBLY

   
   

   1. Install the No. 2 rear spring shackle sub-assembly to the rear leaf spring assembly LH and vehicle frame.

4. Click here

   TEMPORARILY INSTALL SPRING SHACKLE INNER PLATE

   
   
   1. 

      *a	Bottom of Vehicle

      Temporarily install the spring shackle inner plate to the No. 2 rear spring shackle sub-assembly with the 2 washers and 2 nuts shown in the illustration.

      Tip:

      After stabilizing the suspension, tighten the nuts.

5. Click here

   TEMPORARILY INSTALL REAR LEAF SPRING PIN BOLT

   
   

   1. Temporarily install the rear leaf spring pin bolt with the washer and nut.

      Tip:
      

      • The pin bolt can be installed from either side of the spring.

      • After stabilizing the suspension, tighten the nut.

6. Click here

   TEMPORARILY INSTALL REAR SPRING U BOLT

   
   

   1. Temporarily install the spring U bolt seat sub-assembly and rear spring bumper with the 2 rear spring U bolts, 4 washers and 4 nuts.

      Tip:

      When tightening the U bolts, tighten the nuts in diagonal pairs.

7. Click here

   INSTALL REAR SHOCK ABSORBER ASSEMBLY LH

   Click here

8. Click here

   CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

   
   

   1. Connect the No. 3 parking brake cable assembly with the bolt.

      14 N*m

      143 kgf*cm

      10 ft.*lbf

9. Click here

   STABILIZE SUSPENSION

   Click here

10. Click here

    TIGHTEN SPRING SHACKLE INNER PLATE

    
    

    1. Tighten the spring shackle inner plate with the 2 nuts.

       60 N*m

       612 kgf*cm

       44 ft.*lbf

11. Click here

    TIGHTEN REAR SPRING PIN BOLT

    
    

    1. Tighten the rear spring pin nut.

       120 N*m

       1224 kgf*cm

       89 ft.*lbf

12. Click here

    TIGHTEN SPRING U BOLT SEAT SUB-ASSEMBLY LH

    
    

    1. Tighten the set nut.

       68 N*m

       693 kgf*cm

       50 ft.*lbf

13. Click here

    INSTALL REAR WHEEL

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14. Click here

    INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Automatic Headlight Beam Level Control System)

    Click here