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FRONT DIFFERENTIAL CARRIER ASSEMBLY REMOVAL

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CAUTION / NOTICE / HINT

CAUTION:

  • B0068W8

    To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

  • B00281GC03
    *a Object Exceeding Weight Limit of Transmission Jack

    Be sure to perform this procedure with several people as the front differential carrier assembly is very heavy.

  • Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.

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PROCEDURE


  1. Click here

    PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  2. Click here

    SECURE STEERING WHEEL ASSEMBLY

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  3. Click here

    REMOVE NO. 1 ENGINE UNDER COVER

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  4. Click here

    REMOVE NO. 2 ENGINE UNDER COVER

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  5. Click here

    DRAIN DIFFERENTIAL OIL

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  6. Click here

    REMOVE FRONT PROPELLER SHAFT ASSEMBLY

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  7. Click here

    REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

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  8. Click here

    REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  9. Click here

    REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transmission)


    1. B0024RV

      Remove the bolt and disconnect the bracket.

    2. Remove the 2 bolts and clutch release cylinder assembly.

  10. Click here

    REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (for 1GR-FE)

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  11. Click here

    REMOVE STARTER ASSEMBLY (for 1GR-FE)

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  12. Click here

    DISCONNECT STEERING SLIDING YOKE

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  13. Click here

    REMOVE POWER STEERING LINK ASSEMBLY


    1. B00260LC01
      B0069FO Remove in Direction

      Remove the 2 bolts, 2 washers and 2 nuts, and then slide the power steering link assembly slightly towards the front.

      Note:

      Never turn the nut. Be sure to turn the bolt.

  14. Click here

    REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY


    1. B0027JJ

      w/ A.D.D.


      1. Disconnect the front differential breather hose from the differential breather tube bracket.

    2. B0027RW

      Remove the bolt and disconnect the differential breather tube bracket.

    3. B00260G

      Disconnect the front differential breather hose from the front differential union.

    4. B0026GP

      Disconnect the oil temperature sensor connector.

    5. Remove the bolt and disconnect the bracket.

    6. B0026U6

      w/ A.D.D.


      1. Disconnect the differential motor actuator connector.

    7. Remove the bolt and disconnect the bracket.

    8. B0027TY

      Support the front differential carrier assembly with a jack.

    9. Remove the 4 bolts, nut and front No. 1 differential support from the front differential carrier assembly.

    10. B0027IIC01
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper

      Remove the upper differential mount stopper and lower differential mount stopper from the front No. 1 differential support.

    11. B00292B

      Remove the 3 bolts, nut and front No. 2 differential support from the front differential carrier assembly.

    12. B0024WSC01
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper

      Remove the upper differential mount stopper and lower differential mount stopper from the front No. 2 differential support.

    13. B00289C

      Remove the differential mount nut and disconnect the front No. 3 differential support.

    14. B00274YC01
      *a Rear of Vehicle *b Side of Vehicle
      B0069FO Remove in this Direction - -

      Lower the jack and remove the front differential carrier assembly.

      CAUTION:

      The front differential carrier assembly is a heavy component. Make sure that it is supported securely.

      Note:

      • Securely support the front differential carrier assembly while performing this step to avoid excessively tilting or dropping the front differential carrier assembly.

      • The remaining oil may leak out when removing the front differential carrier assembly.

      • Do not damage the installation surface when removing the front differential carrier assembly.

      • Remove the bolts with the front differential carrier assembly secured.

    15. B0025L9

      Remove the 2 bolts and front No. 3 differential support from the front differential carrier assembly.