FRONT PROPELLER SHAFT ASSEMBLY(for TMT Made) REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.

PROCEDURE


  1. INSTALL SPIDER BEARING

    Tech Tips

    Use the same procedure for both spiders.


    1. B0028ND

      Apply grease to a new spider and new spider bearings.

      Grease
      Lithium base chassis grease NLGI No. 2

      Note

      Do not apply too much grease.

    2. Install the spider to the flange yoke.

    3. B0025DPC01
      *a Turn
      *b Hold

      Using SST, install 2 of the spider bearings to the spider.

      SST
      09332-25010

      Tech Tips

      Before installing SST, sufficiently raise the part labeled A. If the part labeled A is too low, it may be difficult to install SST.

    4. Using SST, adjust both spider bearings so that the snap ring grooves are as wide as possible and equal in width.

      SST
      09332-25010
    5. A01SJA7

      Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.

      Note

      While the installed snap rings should have equal thickness, if the axial play is greater than 0.05 mm (0.00196 in.), select 2 snap rings that have as close to the same thickness as possible.

      Tech Tips

      Do not reuse the snap rings.

      Standard Snap Ring Thickness
      Part No. Mark Thickness
      90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
      90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
      90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
      90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
      90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
      90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
      90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
      90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
      90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
      90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
      90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
      90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
      90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
      90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
      90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
      90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
      90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
      90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
      90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
      90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

      Note


      • Use a new snap ring.

      • Use a snap ring with as close to the same thickness as possible on both ends.

    6. B0026QJC01
      *a Hammering Point

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Tech Tips

      Install the spider bearing on the sleeve side using the procedure described above.

    7. Align the matchmarks on the flange yoke and propeller shaft.

    8. B0024KAC01
      *a Turn
      *b Hold

      Using SST, install the 2 spider bearings to the spider.

      SST
      09332-25010

      Tech Tips

      Before installing SST, sufficiently raise the part labeled A. If the part labeled A is too low, it may be difficult to install SST.

    9. Using SST, adjust both spider bearings so that the snap ring grooves are as wide as possible and equal in width.

      SST
      09332-25010

    10. Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.

      Note

      While the installed snap rings should have equal thickness, if the axial play is greater than 0.05 mm (0.00196 in.), select 2 snap rings that have as close to the same thickness as possible.

      Tech Tips

      Do not reuse the snap rings.

      Standard Snap Ring Thickness
      Part No. Mark Thickness
      90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
      90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
      90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
      90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
      90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
      90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
      90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
      90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
      90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
      90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
      90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
      90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
      90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
      90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
      90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
      90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
      90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
      90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
      90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
      90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

      Note


      • Use a new snap ring.

      • Use snap rings with as close to the same thickness as possible on both ends.

    11. B0027D8C01
      *a Hammering Point

      Using a hammer, tap the propeller shaft until there is no clearance between the spider bearing outer race and snap ring.

      Tech Tips

      Install the spider bearing on the sleeve side using the procedure described above.

  2. INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION

    Tech Tips


    • When replacing a spider bearing, be sure that the grease fitting hole is facing the direction shown in the illustration.

    • Fill the grease fittings with grease.

      Grease
      Lithium base chassis grease NLGI No. 2
    B0027O8C01
    *a No. 1 Grease Fitting *b No. 2 Grease Fitting
    *c No. 3 Grease Fitting *d Rear Side

  3. INSPECT SPIDER BEARING

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