FRONT PROPELLER SHAFT ASSEMBLY(for TSAM Made) INSTALLATION

PROCEDURE


  1. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    Note

    Refer to the components illustration for the installation direction of the front propeller shaft assembly.


    1. Completely remove any oil, etc. and clean the contact surfaces of the 2 propeller shaft flanges, differential flange and transfer flange.

    2. Align the matchmarks on the propeller shaft flange and differential flange.

    3. Install the front propeller shaft assembly with the 4 nuts, 4 bolts and 4 washers.

      Torque:
      88.2 N*m  { 899 kgf*cm, 65 ft.*lbf }

    4. Align the matchmarks on the propeller shaft flange and transfer flange.

    5. Install the front propeller shaft assembly with the 4 washers and 4 nuts.

      Torque:
      88.2 N*m  { 899 kgf*cm, 65 ft.*lbf }

  2. INSTALL PROPELLER SHAFT GUARD


    1. Install the propeller shaft guard bracket LH.

      Tech Tips

      Perform this procedure only when replacement of the propeller shaft guard bracket LH is necessary.


      1. A01WAX7C01

        w/ Urea SCR System:

        Install the propeller shaft guard bracket LH with the 2 bolts (A).

        Torque:
        30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      2. w/ Urea SCR System:

        Temporarily install bolt (B).

      3. A01W8PUC01
        *a Torque Wrench Fulcrum Length
        *b 12 x 14 mm Short Offset Wrench
        *c Straight Hexagon Wrench 14

        w/ Urea SCR System:

        Using a straight hexagon wrench 14 and 12 x 14 mm short offset wrench, tighten bolt (B).

        Torque:
        Specified tightening torque
        14.3 N*m  { 146 kgf*cm, 11 ft.*lbf }

        Tech Tips


        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Click here

        • When using a short offset wrench (fulcrum length of 125.25 mm (4.931 in.)) + torque wrench (fulcrum length of 300 mm (11.811 in.)): 10.1 N*m (103 kgf*cm, 7 ft.*lbf)

      4. A01WBMI

        w/o Urea SCR System:

        Install the propeller shaft guard bracket LH with the 2 bolts.

        Torque:
        30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    2. Install the propeller shaft guard bracket RH with the 2 bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Perform this procedure only when replacement of the propeller shaft guard bracket RH is necessary.

    3. Install the front propeller shaft guard with the 2 bolts.

      Torque:
      36.2 N*m  { 369 kgf*cm, 27 ft.*lbf }

  3. INSTALL NO.3 ENGINE UNDER COVER (w/ Cover)

    Torque:
    28 N*m  { 286 kgf*cm, 21 ft.*lbf }