CLUTCH UNIT(for R151) REMOVAL

PROCEDURE

1. Click here

   REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

   Click here

2. Click here

   REMOVE CLUTCH RELEASE FORK BOOT

3. Click here

   REMOVE CLUTCH RELEASE BEARING ASSEMBLY

   
   

   1. Remove the clutch release bearing assembly together with the clutch release fork sub-assembly from the clutch housing.

   2. for 5L-E and TR Engine

      
      

      1. Remove the clutch release fork sub-assembly from the clutch release bearing assembly.

   3. for GD and KD Engine

      
      

      1. Remove the clutch release fork sub-assembly from the clutch release bearing assembly.

         Note:

         If the clutch release fork collar comes off from the clutch release fork sub-assembly, replace the clutch release fork collar and clutch release fork dust seal with new ones.

   4. Remove the release bearing hub clip from the clutch release bearing assembly.

4. Click here

   REMOVE RELEASE FORK SUPPORT

   
   

   1. Remove the release fork support from the manual transmission unit.

5. Click here

   REMOVE CLUTCH COVER ASSEMBLY

   
   
   1. 

      *a

      Matchmark

      Place matchmarks on the clutch cover assembly and flywheel.

   2. Loosen each set bolt one turn at a time until spring tension is released.

   3. Remove the 6 set bolts and pull off the clutch cover assembly.

      Note:

      Do not drop the clutch disc assembly.

6. Click here

   REMOVE CLUTCH DISC ASSEMBLY

   Note:

   Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.

7. Click here

   REMOVE CLUTCH RELEASE FORK SUPPORT BOOT (for TR and 5L-E Engine)

   
   

   1. Remove the release fork support spring from the clutch release fork sub-assembly.

   2. Remove the clutch release fork support boot from the clutch release fork sub-assembly.

8. Click here

   REMOVE CLUTCH RELEASE FORK DUST SEAL (for GD and KD Engine)

   
   

   1. Remove the clutch release fork collar from the clutch release fork sub-assembly.

   2. Remove the clutch release fork dust seal from the clutch release fork sub-assembly.