CLUTCH PEDAL INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 CLUTCH PEDAL CUSHION


    1. A01SGN3

      Install the No. 2 clutch pedal cushion to the clutch pedal sub-assembly.

    2. A01SJ7O

      Install the No. 2 clutch pedal cushion to the clutch pedal sub-assembly.

  2. INSTALL PEDAL SPRING HOOK (w/ Turn Over)


    1. A01SJ15C01
      B0068HS MP grease

      Apply MP grease to the contact surface of the pedal spring hook and install the pedal spring hook to the clutch pedal support sub-assembly.

  3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. A01SJO4C01
      B0068HS MP grease

      Apply MP grease to the inside of a new clutch master cylinder push rod clevis bush.

    2. Install the clutch master cylinder push rod clevis bush to the clutch pedal sub-assembly.

      Tech Tips

      Install the clutch master cylinder push rod clevis bush from the left side of the vehicle.

  4. INSTALL NO. 1 CLUTCH PEDAL CUSHION


    1. A01SJHM

      Install the No. 1 clutch pedal cushion to the clutch pedal sub-assembly.

  5. INSTALL CLUTCH PEDAL BUSH


    1. A01SJGXC01
      B0068HS MP grease

      Apply MP grease to the collar and the inside and outside of 2 new clutch pedal bushes.

    2. Install the 2 clutch pedal bushes and collar to the clutch pedal sub-assembly.

  6. INSTALL CLUTCH PEDAL TURNOVER BUSH (w/ Turn Over)


    1. A01SI2IC02
      B0068HS MP grease

      Apply MP grease to the inside of the clutch pedal turnover bush and install the bush to the clutch pedal sub-assembly.

  7. INSTALL CLUTCH PEDAL SPRING HOLDER (w/ Turn Over)


    1. A01SJACC01
      B0068HS MP grease

      Apply MP grease to the contact surface of the clutch pedal spring holder and install the clutch pedal spring holder to the clutch pedal support sub-assembly.

  8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    1. Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Install the bolt from the right side of the vehicle.

  9. INSTALL CLUTCH PEDAL SPRING (w/ Turn Over)


    1. Move the pedal to the full stroke position.

    2. Install the clutch pedal spring to the clutch pedal assembly.

    3. A01SH79C01
      B0068HS MP grease

      Apply MP grease to the inside of the hole in the hook and to the sliding areas of the spring.

    4. A01SG8NC02
      B0069FO Install in this Direction

      Install the pedal spring with hook.

  10. INSTALL CLUTCH START SWITCH ASSEMBLY

    Click here

  11. INSTALL CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch Assembly)

    Click here

  12. INSTALL CLUTCH PEDAL PAD

  13. INSTALL CLUTCH PEDAL SUPPORT ASSEMBLY


    1. A01SICKN01

      Install the clutch pedal support assembly with the bolt and 2 nuts.

      Torque:
      for nut A
      18.4 N*m  { 188 kgf*cm, 14 ft.*lbf }
      for bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. w/ Clutch Switch:

      Connect the clutch switch connector.

  14. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. A01SJM5C01
      B0068HS MP grease

      Apply MP grease to the contact surface of the clevis pin.

    2. A01SFZBC01
      *a Correct
      *b Incorrect

      Connect the clutch master cylinder push rod clevis with the clevis pin and install a new clip.

    3. w/o Turnover:

      Connect the clutch pedal spring to the clevis pin and clutch pedal support to install it.

  15. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY

    Click here

  16. INSTALL INSTRUMENT UPPER PANEL SUB-ASSEMBLY

    Click here

  17. CHECK FLUID LEVEL IN RESERVOIR

    Click here