CLUTCH PEDAL REMOVAL

PROCEDURE


  1. REMOVE INSTRUMENT UPPER PANEL SUB-ASSEMBLY

    Click here

  2. DISCONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. B0024BN

      w/o Turnover:

      Disconnect the clutch pedal spring from the clevis pin and clutch pedal support and remove it.

    2. Remove the clip and clevis pin and disconnect the clutch master cylinder push rod clevis.

  3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY


    1. Disconnect the clutch switch connector.

    2. B0025DW

      Remove the bolt, 2 nuts and clutch pedal support assembly.

  4. REMOVE CLUTCH PEDAL PAD

  5. REMOVE CLUTCH SWITCH ASSEMBLY

    Click here

  6. REMOVE CLUTCH START SWITCH ASSEMBLY

    Click here

  7. REMOVE CLUTCH PEDAL SPRING (w/ Turn Over)


    1. B0027MN

      Move the pedal to the full stroke position and remove the clutch pedal spring.

    2. B0024X3C01
      B0069FO Remove in this Direction

      Remove the pedal spring with hook.

  8. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. B0027FM

      Remove the nut, bolt and clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  9. REMOVE CLUTCH PEDAL SPRING HOLDER (w/ Turn Over)


    1. B00293F

      Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  10. REMOVE CLUTCH PEDAL TURNOVER BUSH (w/ Turn Over)


    1. B0024FC

      Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.

  11. REMOVE CLUTCH PEDAL BUSH


    1. B0026LB

      Remove the collar and 2 clutch pedal bushes from the clutch pedal sub-assembly.

  12. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. B0025G0

      Remove the No. 1 clutch pedal cushion from the clutch pedal sub-assembly.

  13. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. B0024RWC01

      Using SST and a hammer, tap out the clutch master cylinder push rod clevis bush from the clutch pedal sub-assembly.

      SST
      09201-01055   ( 09951-07100 )

  14. REMOVE PEDAL SPRING HOOK (w/ Turn Over)


    1. B0027TZ

      Remove the pedal spring hook from the clutch pedal support sub-assembly.

  15. REMOVE NO. 2 CLUTCH PEDAL CUSHION


    1. B0027GJ

      Remove the No. 2 clutch pedal cushion from the clutch pedal sub-assembly.

    2. B0027ZZ

      Remove the No. 2 clutch pedal cushion from the clutch pedal sub-assembly.